How to replace fuses on Ford Mondeo 1, 2, 3, 4?

Ford Mondeo can often be found on the roads of our country. Like any other car, this model sometimes breaks down.

When it comes to electrical equipment, then most likely the cause of the problem is a blown fuse, relay, or the entire fuse box has failed.

Fortunately for many car owners, repairing this part of the car is not so difficult and can be done by anyone who has at least basic car repair skills. The material presented below will help you fully understand the essence of repairing the fuse box in a Ford Mondeo.

Fuse box: device and causes of failure

Fuses and relays are very important components of the electrical system of any car, which are combined into several blocks for ease of repair.

The main purpose of these parts is that they neutralize all risks of fire if any problems arise in the electrical circuit of a particular electrical appliance.

If the permissible safe current is exceeded, the fuse simply blows, and the relay first tries to neutralize the difference, but if this is impossible, it also blows.

After either the PP or the relay fails, the electrical circuit in which they are mounted is completely de-energized and the electrical appliance operating in it also ceases to function. This organization of operation of the electrical system of Ford Mondeo and many other modern cars allows us to reduce the risk of fire in the cabin if any problems arise with the electronics.

There are many reasons for the failure of individual PCBs, relays and an integral fuse block (BP). The general list of these is as follows:

  • wiring short circuit;
  • malfunction of a specific electrical appliance;
  • generator breakdown causing unstable current flow in the vehicle's electrical system;
  • manufacturing defects of electrical circuit elements or their wear after the expiration date;
  • improper repair of electrical circuits.

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It is worth understanding that it is very important to calculate the cause of the power supply failure in a Ford Mondeo and eliminate it, since leaving the problem unresolved, the effect of replacing the fuse or relay will be short-lived.

Important! Do not forget that the fuse box and its individual elements must always function correctly. Otherwise, any malfunction of the car's electrical system can cause a fire, which will damage the car and is extremely dangerous for the driver and passengers.

PSU repair

As mentioned earlier, repairing the fuse box in a Ford Mondeo is not that difficult. To carry out all the procedures, you only need to know some of the nuances of the procedure and have basic car repair skills. If you already have the latter, then after reading the material presented below, replacing fuses or other parts will not be a problem for you.

First, it is important to know where the fuse boxes are located in the Ford Mondeo. Regardless of the model generation, they have a standard location and are represented by two different units:

  • The first power supply is mounted in the engine compartment. As a rule, it is located near the battery. Finding the unit is easy, just open the hood and find the black box, by opening the lid of which you can gain access to the control panel and relay.

  • The second power supply is located on the left in the cabin under the dashboard. To gain access to it, you will have to dismantle part of the dashboard, and then remove the plastic cover from the unit.

Once you have found the required block, you can begin repairs. During all procedures, it is important to adhere to simple recommendations. The main list of these is as follows:

  • Before replacing, be sure to de-energize the vehicle's electrical system (turn off the engine, turn off the ignition and disconnect the battery terminals).
  • Dismantle all elements of the car very carefully. All parts of the power supply unit and the interior are quite fragile, so it is very easy to damage them with careless movement.
  • When replacing any power supply element, do it with exactly the same part. When replacing a fuse or relay, it is important to ensure its correct location, current rating and marking. Otherwise, there is a risk of causing more serious problems with your repairs.
  • Never replace PCBs or relays with wires or homemade insulators - this is very dangerous.
  • Having completed the repair, reassemble the vehicle in the reverse order and only then operate it.

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Important! You can determine which PCB or relay you need to change, what its rating, markings and similar nuances are, if you refer to a special power supply circuit designed specifically for your model. As a rule, it is available in the data sheet of any Ford Mondeo model and on the cover of the block itself.

Block diagrams

For the convenience of repairing our readers, the resource decided to present power supply diagrams of various generations of Ford Mondeo. It is very important to use them, since without them the correct repair is called into question. Below are diagrams for all generations of the car.

Ford Mondeo fuse box 1:

Salon:

Engine compartment:

Ford Mondeo 2 fuse box:

Salon:

  • Engine compartment:
  • Ford Mondeo 3 fuse box:
  • Salon:

Engine compartment:

Ford Mondeo 4 fuse box:

Salon:

  1. Engine compartment:

Important! Despite the relevance of the diagrams presented above, when making repairs, it is advisable to use information from the registration certificate of your specific vehicle. This is due to the fact that, depending on the configuration of the model, some fuses and relays may be absent or, on the contrary, added.

In general, it is quite simple to repair Ford Mondeo electronics if a faulty fuse box is to blame. The main thing in the repair process is to use the recommendations presented above. We hope the article was useful to you. Good luck with the repairs and on the roads!

Video:

Source: https://auto-gl.ru/blok-predohraniteley-ford-mondeo/

Ford Mondeo 3 (2000-2007) fuse and relay diagram

Fuse box in the engine compartment

To check or replace the fuse, first remove the battery cover (1). Then remove the fuse box cover (2) by releasing the clip and lifting the cover up.

APurpose
130ABS
250Ignition relay
360Diesel engines:
Engine heating
430Heated rear window
520Facelift models:
Heated seats
640Heater fan
750Main food
860Cooling fan, preheat relay
920ECU relay
1040Cooling fan
1130Heated front window
12Not used
1330Heated front window
14Not used
153Heated front window
167.5Conventional headlights:
Left low beam
20Xenon headlights:
Left low beam
1710Automatic transmission
187.5Conventional headlights:
Right low beam
20Xenon headlights:
Right low beam
19Not used
2020ABS
2115Light switch
2220Headlight washer relay
237.5ST220 equipment:
Siren backup battery
20Diesel engines:
Auxiliary heater
2420Central locking (Central Timer Unit)
2515Hazard and direction indicators (Central Timer Unit)
2620Horn relay
2715Fuel pump relay, heated front window
2820Egnition lock
2930Starter relay
307.5Generator
317.5Air conditioner
323Engine control unit, automatic transmission
337.5ECU relay
34Electronic module diode (EEC)
35A/C compressor clutch diode
36Engine cooling fan diode
3715Oxygen sensor
38Not used
39Not used
407.5Speed ​​sensor, engine control valves
41Not used
4210Gasoline engines:
Engine control unit
15Diesel engines:
Engine control unit
Relay
R1Low beam relay
R2Front defroster relay
R3Horn relay
R4Fuel pump relay
R5ECU relay
R6Air conditioner relay
R7Cooling fan relay
R8Diesel engines:
Auxiliary heating relay
ST220 with automatic transmission:
Reversing light relay
R9Cooling fan relay Diesel engines with automatic transmission:
Reversing light relay
R10Starter relay

Connection tightening torques

NameNm
Horn bolt28
Wiper motor bolts:
old engine (see text)8
new engine (see text)12
Wiper arm nuts25

« Previous articles

Following articles » General information about electrical equipment Mondeo 1993-2000: Electrical equipment Troubleshooting in electrical circuits Mondeo 1993-2000: Electrical equipment Checking and replacing fuses, relays and timers Mondeo 1993-2000: Electrical equipment Removing and installing switches Mondeo 1993-2000: Electrical equipment Replacing light bulbs ( external lighting devices) Mondeo 1993-2000: Electrical equipment Replacing light bulbs (interior lighting devices) Mondeo 1993-2000: Electrical equipment Removing and installing external lamp units Mondeo 1993-2000: Electrical equipment Adjusting the headlight beam Mondeo 1993-2000: Electrical equipment Removing and installing the system electric motor headlight tilt Mondeo 1993-2000: Electrical equipment Removing and installing the instrument panel Mondeo 1993-2000: Electrical equipment

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Ford Mondeo 1 fuses and relays

Location of fuses and relays in the engine compartment.

The mounting block itself is located to the left of the battery. Location diagram - under the hood.

Explanation:

Current strength, AProtected circuit
180Main power supply on-board electrical circuit
260Radiator Fan Motor
360ABS/TCS system and under certain conditions diesel engine
420Ignition
530Heated windshield (left side)
630Heated windshield (right side)
730Braking system with ABS (anti-lock braking system)
830Heated seats, air conditioning compressor
920EEC module, cold start solenoid valve (diesel)
1020Egnition lock
113EEC ignition module memory
1215Sound and light alarm
1315Lambda probe sensor
1415Electric fuel pump (carburetor engine)
1510Low beam right
1610Low beam left
1710High beam right
1810High beam left
RELAY:
R1Daylight
R2Heating fan
R3Air conditioning (petrol engine)
R3Air conditioning (diesel)
R4Timing relay for heated windshield
R5Radiator fan (petrol engine)
R5Radiator fan (diesel)
R6Starter
R7Sound signal
R8Electric fuel pump (gasoline engine)
R9Low beam
R10The distant one sows
R11ECC module or diesel cold start device

Fuse and relay box in the passenger compartment.

This block is located on the left near the dashboard. To get to the fuses, you need to pull out button No. 1 and fold back the block cover.

  • Fuse and relay layout diagram.
  • Explanation:
Current strength, AProtected electrical circuit
197.5Heated outside mirror
2010Wiper motor overload protection
2130Power window front
2140Power windows front and rear
227.5ABS module
2315Reversing light, electric shock absorber adapter
2415Brake lights
2520Central locking, anti-theft device
2620Anti-fog headlight
2715Cigarette lighter
2830Headlight washer device
2930Heated rear window
307.5Electronic control
317.5Instrument lighting
327.5Radio
337.5Side light left
347.5Interior lighting, electric mirror adjustment, clock
357.5Side light right
3615Radio, adaptive damping
3730Heating fan motor
387.5Steering wheel airbag

Other section materials

Electrical equipment
Battery and starter
Replacing the battery
Identification of secret electricity consumers
Checking the voltage regulator
Replacing drive belts
Replacing the Belt Pressure Roller
Dismantling and installation of the generator
Starter replacement
Outdoor Lighting
No big problems - replacing incandescent lamps
Temporary measure - adjusting the headlights in front of the wall
Generator
Signaling devices
Checking the Brake Light Switch
Checking the sound signal
Tools and Controls
Checking the operation of the switch
Removing and installing the combined device
It's not always easy to follow the winding roads of wires
Overload protection - fuses in the passenger compartment and engine compartment
Quick and easy - replacing fuses
Distributes high operating currents – switching relay
Checking the electrolyte level in the battery
Fuse and relay layout
Caring for your contacts
Checking the battery
Starting the engine from the side - with a wire connecting the starter and auxiliary battery, no problem
Pushing a car
Towing a car
Charging the battery

Ford Mondeo 1 fuses and relays

  • First generation cars of 1992, 1993, 1994, 1995, 1996 were considered.
  • Location of fuses and relays in the engine compartment of Ford Mondeo 1.
  • The unit itself is located on the left, next to the battery.
  • Layout of elements of the mounting block under the hood
  • Decoding
R1Air conditioning compressor electromagnetic clutch relay (green) – diesel 4/94^
R2Cooling fan motor relay 2 (black)
R3Air conditioning compressor magnetic clutch relay (blue) - petrol
R4Windshield Defogger Timer Relay (Yellow)
R5Cooling fan motor relay 1 (dark green) - gasoline
R6Starter Relay (Yellow)
R7Horn relay(brown)
R8Fuel pump relay (brown)
R9Low beam relay (white)
R10High beam relay (white)
R11Electronic Engine Control Module Relay (Brown) - Gasoline Models
1(80A) Power supply to instrument panel fuse box
2(60A) Cooling fan motors
3(60A) Glow plug relay, ABS electronic control unit
4(20A) Electronic engine control unit, glow plug relay, daytime running light relay
5(30A) Heated windshield - left side
6(30A) Heated windshield - right side
7(20A/30A) ABS electronic control unit
8(30A) Seat heater relay
9(20A) Electronic engine control module, cold start timing control relay
10(20A) Ignition switch
11(3A) Electronic engine control unit
12(15A) Horn relay, turn signals
13(15A/20A) Oxygen sensor
14(15A) Fuel pump, electronic engine control unit
15(10A) Low beam - right headlight
16(10A) Low beam - left headlight
17(10A) High beam - right headlight
18(10A) High beam - left headlight
  1. Fuse and relay box in the interior of Ford Mondeo 1.
  2. Located on the left under the dashboard.
  3. To get to the fuses, pull out button 1 and open the block cover.
  4. Fuse and relay layout for Mondeo 1.
R12Interior lamp relay (white)
R13Rear Window Defogger Relay (Yellow)
R14Heater Fan Motor Relay (Yellow)
R15Windshield Wiper Motor Relay (Green)
R16Main Ignition Relay (Black)
19(7.5A) Electric door mirror
20(10A) Windshield wiper/washer, rear window wiper/washer
21(30A/40A) Power windows, power sunroof control unit
22(7.5A) ABS electronic control unit
23(15A) Turn signals, active suspension system, cruise control, instrument cluster, transmission control switch, lamp control unit, windshield washer nozzle heaters, fuel filter heater relay
24(15A) Brake lights
25(20A)Central locking, anti-theft system
26(20A) Fog lights
27(15A) Cigarette lighter
28(30A)Headlight washer pump relay, power seats
29(30A) Rear window defroster
30(7.5A) Engine management system, instrument cluster, auxiliary alarm unit, clock/trip computer
31Instrument cluster illumination
32Audio system
33(7.5A) Front-left
34Interior lamps
35(7.5A) Front lights - right
36(15A/30A) Audio system, audio output amplifier
37(30A) Heater fan motor relay
38(7.5A) Airbag

Relays located outside the block.

RelayColor Switchable power supplyMounting position

R17blackDiesel preheatingUnder the battery console
R18blackDriver window switchIn the driver's door
R19blueDisabling the speed control deviceRight above the fuse box in the footwell
R20blueHeadlight washing deviceOn the left next to the fuse box in the footwell
R21orangeRear window wiper interval switchOn the left next to the fuse box in the footwell
R22whiteAnti-fog headlightLeft under the dashboard
R23blackTurn indicators with flashing lightTop of the steering column
R24whiteAnti-theft device on the leftRight under the dashboard
R25whiteAnti-theft device on the rightRight under the dashboard
R26brownSeat heatingRight under the dashboard

Location of electronic components in Ford Mondeo 1.

1Electronic control unit SRS
2Anti-theft LED
3Anti-theft control unit
4Anti-theft alarm - station wagon
5Anti-theft alarm horn - sedan
6Volume change sensor 1 (anti-theft system)
7Volume change sensor 2 (anti-theft system)
8Anti-theft system relay 1
9Anti-theft system relay 2
10Audible warning signal
11Audio output amplifier
12Additional fault indication system unit
13Lamp health check system unit
14Central locking/anti-theft control unit
15Integrated relay/control unit
16Speed ​​control control unit (cruise control)
17Cruise Control Relay
18Daytime lighting resistor
19Diagnostic line - additional warning system
20Diagnostic line – door locks
21Cooling fan motor resistor
22Fog light relay
23Fuel pump
24Fuse/Relay Box, Engine Compartment
25Fuse/Relay Box, Instrument Panel
26Glow Plug Timer Relay
27Headlight cleaner/washer relay
28Turn Signal/Hazard Relay
29Inertial fuel cut-off switch
30Ambient temperature sensor
31Rear window wiper intermittent relay
32Seat heater relay
33Steering wheel position sensor
34Sunroof drive motor
35Power sunroof relay
37Solenoid valve for active suspension drive, front right
39Solenoid valve for active suspension drive, right rear
40Suspension control unit
41Active suspension diagnostic connector
42Throttle motor (traction control)

Fuses and relays Ford Mondeo 1

Fuse box in the engine compartment

Current strength, AProtection
180Main power supply on-board electrical circuit
260Radiator Fan Motor
360ABS/TCS system and under certain conditions diesel engine
420Ignition
530Heated windshield (left side)
630Heated windshield (right side)
730Braking system with ABS (anti-lock braking system)
830Heated seats, air conditioning compressor
920EEC module, cold start solenoid valve (diesel)
1020Egnition lock
113EEC ignition module memory
1215Sound and light alarm
1315Lambda probe sensor
1415Electric fuel pump (carburetor engine)
1510Low beam right
1610Low beam left
1710High beam right
1810High beam left
RelaySwitchable electrical circuit
R1Daytime sows
R2Heating fan
R3Air conditioning (petrol engine)
R4Timing relay for heated windshield
R5Radiator fan (petrol engine)
R6Starter
R7Sound signal
R8Electric fuel pump (gasoline engine)
R9Low beam
R10High beam
R11ECC module or diesel cold start device

Under-dash fuse box

Current strength, AProtected electrical circuit
197,5Heated outside mirror
2010Wiper motor overload protection
2130Electric glass lift front
2140Power windows front and rear
227,5ABS module
2315Reversing light, electric shock absorber adapter
2415Brake lights
2520Central locking, anti-theft device
2620Anti-fog headlight
2715Cigarette lighter
2830Headlight washer device
2930Heated rear window
307.5Electronic control
317.5Instrument lighting
327.5Radio
337.5Dimensional seed on the left
347.5Interior lighting, electric mirror adjustment, clock
357,5Dimensional seed on the right
3615Radio, adaptive damping
3730Heating fan motor
387,5Steering wheel airbag
RelaySwitchable electrical circuit
R12Interior lighting
R13Heated rear window
R14Heating fan motor
R15Front wiper motor
R16Ignition

Additional relays located outside the relay and fuse box

RelayColorSwitchable power gridMounting position
R17blackDiesel preheatingUnder the battery console
R18blackDriver window switchIn the driver's door
R19blueDisabling the speed control deviceRight above the fuse box in the footwell
R20blueHeadlight washing deviceOn the left next to the fuse box in the yoga space
R21orangeRear window wiper interval switchOn the left next to the fuse box in the footwell
R22whiteAnti-fog headlightLeft under the dashboard
R23blackTurn indicators with flashing lightTop of the steering column
R24whiteAnti-theft device on the leftRight under the dashboard
R25whiteAnti-theft device on the rightRight under the dashboard
R26brownSeat heatingRight under the dashboard

Light bulbs

Light bulbsPower (Watt)Type (pump or cartridge)
Direction indicators21bayonet
Engine compartment lighting10wedge
Fog lights:
Models produced before 199655halogen
models produced since 199755halogen
Headlight (low beam):
Models produced before 199655halogen
models produced since 199755halogen
Headlight (high beam):
Models produced before 199655halogen
models produced since 199755halogen
Luggage compartment lamps:
Models produced before 199610with elastic contacts
models produced since 199710bayonet
Interior lamps10with elastic contacts
License plate lamps5with elastic contacts
Reading lamp5wedge
Rear fog lamp (Hatchback until 1996, Sedan since 1997)21bayonet
Rear lamps/fog lamps (Sedan and Station wagon until 1996. Hatchback 1997)21/5bayonet
Rear lamps (Sedan/Hatchback)5bayonet
Reversing lights21bayonet
Side turn signal repeaters5wedge
Marker lights5wedge
Brake light bulbs:
at the top level5wedge
in the rear lamp block:
Sedan from 1997 (brake and reverse light)21/5bayonet
all other models21bayonet
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