Ford Mondeo can often be found on the roads of our country. Like any other car, this model sometimes breaks down.
When it comes to electrical equipment, then most likely the cause of the problem is a blown fuse, relay, or the entire fuse box has failed.
Fortunately for many car owners, repairing this part of the car is not so difficult and can be done by anyone who has at least basic car repair skills. The material presented below will help you fully understand the essence of repairing the fuse box in a Ford Mondeo.
Fuse box: device and causes of failure
Fuses and relays are very important components of the electrical system of any car, which are combined into several blocks for ease of repair.
The main purpose of these parts is that they neutralize all risks of fire if any problems arise in the electrical circuit of a particular electrical appliance.
If the permissible safe current is exceeded, the fuse simply blows, and the relay first tries to neutralize the difference, but if this is impossible, it also blows.
After either the PP or the relay fails, the electrical circuit in which they are mounted is completely de-energized and the electrical appliance operating in it also ceases to function. This organization of operation of the electrical system of Ford Mondeo and many other modern cars allows us to reduce the risk of fire in the cabin if any problems arise with the electronics.
There are many reasons for the failure of individual PCBs, relays and an integral fuse block (BP). The general list of these is as follows:
- wiring short circuit;
- malfunction of a specific electrical appliance;
- generator breakdown causing unstable current flow in the vehicle's electrical system;
- manufacturing defects of electrical circuit elements or their wear after the expiration date;
- improper repair of electrical circuits.
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It is worth understanding that it is very important to calculate the cause of the power supply failure in a Ford Mondeo and eliminate it, since leaving the problem unresolved, the effect of replacing the fuse or relay will be short-lived.
Important! Do not forget that the fuse box and its individual elements must always function correctly. Otherwise, any malfunction of the car's electrical system can cause a fire, which will damage the car and is extremely dangerous for the driver and passengers.
PSU repair
As mentioned earlier, repairing the fuse box in a Ford Mondeo is not that difficult. To carry out all the procedures, you only need to know some of the nuances of the procedure and have basic car repair skills. If you already have the latter, then after reading the material presented below, replacing fuses or other parts will not be a problem for you.
First, it is important to know where the fuse boxes are located in the Ford Mondeo. Regardless of the model generation, they have a standard location and are represented by two different units:
- The first power supply is mounted in the engine compartment. As a rule, it is located near the battery. Finding the unit is easy, just open the hood and find the black box, by opening the lid of which you can gain access to the control panel and relay.
- The second power supply is located on the left in the cabin under the dashboard. To gain access to it, you will have to dismantle part of the dashboard, and then remove the plastic cover from the unit.
Once you have found the required block, you can begin repairs. During all procedures, it is important to adhere to simple recommendations. The main list of these is as follows:
- Before replacing, be sure to de-energize the vehicle's electrical system (turn off the engine, turn off the ignition and disconnect the battery terminals).
- Dismantle all elements of the car very carefully. All parts of the power supply unit and the interior are quite fragile, so it is very easy to damage them with careless movement.
- When replacing any power supply element, do it with exactly the same part. When replacing a fuse or relay, it is important to ensure its correct location, current rating and marking. Otherwise, there is a risk of causing more serious problems with your repairs.
- Never replace PCBs or relays with wires or homemade insulators - this is very dangerous.
- Having completed the repair, reassemble the vehicle in the reverse order and only then operate it.
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Important! You can determine which PCB or relay you need to change, what its rating, markings and similar nuances are, if you refer to a special power supply circuit designed specifically for your model. As a rule, it is available in the data sheet of any Ford Mondeo model and on the cover of the block itself.
Block diagrams
For the convenience of repairing our readers, the resource decided to present power supply diagrams of various generations of Ford Mondeo. It is very important to use them, since without them the correct repair is called into question. Below are diagrams for all generations of the car.
Ford Mondeo fuse box 1:
Salon:
Engine compartment:
Ford Mondeo 2 fuse box:
Salon:
- Engine compartment:
- Ford Mondeo 3 fuse box:
- Salon:
Engine compartment:
Ford Mondeo 4 fuse box:
Salon:
- Engine compartment:
Important! Despite the relevance of the diagrams presented above, when making repairs, it is advisable to use information from the registration certificate of your specific vehicle. This is due to the fact that, depending on the configuration of the model, some fuses and relays may be absent or, on the contrary, added.
In general, it is quite simple to repair Ford Mondeo electronics if a faulty fuse box is to blame. The main thing in the repair process is to use the recommendations presented above. We hope the article was useful to you. Good luck with the repairs and on the roads!
Video:
Source: https://auto-gl.ru/blok-predohraniteley-ford-mondeo/
Ford Mondeo 3 (2000-2007) fuse and relay diagram
Fuse box in the engine compartment
To check or replace the fuse, first remove the battery cover (1). Then remove the fuse box cover (2) by releasing the clip and lifting the cover up.
№ | A | Purpose |
1 | 30 | ABS |
2 | 50 | Ignition relay |
3 | 60 | Diesel engines: Engine heating |
4 | 30 | Heated rear window |
5 | 20 | Facelift models: Heated seats |
6 | 40 | Heater fan |
7 | 50 | Main food |
8 | 60 | Cooling fan, preheat relay |
9 | 20 | ECU relay |
10 | 40 | Cooling fan |
11 | 30 | Heated front window |
12 | — | Not used |
13 | 30 | Heated front window |
14 | — | Not used |
15 | 3 | Heated front window |
16 | 7.5 | Conventional headlights: Left low beam |
20 | Xenon headlights: Left low beam | |
17 | 10 | Automatic transmission |
18 | 7.5 | Conventional headlights: Right low beam |
20 | Xenon headlights: Right low beam | |
19 | — | Not used |
20 | 20 | ABS |
21 | 15 | Light switch |
22 | 20 | Headlight washer relay |
23 | 7.5 | ST220 equipment: Siren backup battery |
20 | Diesel engines: Auxiliary heater | |
24 | 20 | Central locking (Central Timer Unit) |
25 | 15 | Hazard and direction indicators (Central Timer Unit) |
26 | 20 | Horn relay |
27 | 15 | Fuel pump relay, heated front window |
28 | 20 | Egnition lock |
29 | 30 | Starter relay |
30 | 7.5 | Generator |
31 | 7.5 | Air conditioner |
32 | 3 | Engine control unit, automatic transmission |
33 | 7.5 | ECU relay |
34 | — | Electronic module diode (EEC) |
35 | — | A/C compressor clutch diode |
36 | — | Engine cooling fan diode |
37 | 15 | Oxygen sensor |
38 | — | Not used |
39 | Not used | |
40 | 7.5 | Speed sensor, engine control valves |
41 | — | Not used |
42 | 10 | Gasoline engines: Engine control unit |
15 | Diesel engines: Engine control unit | |
Relay | ||
R1 | Low beam relay | |
R2 | Front defroster relay | |
R3 | Horn relay | |
R4 | Fuel pump relay | |
R5 | ECU relay | |
R6 | Air conditioner relay | |
R7 | Cooling fan relay | |
R8 | Diesel engines: Auxiliary heating relay ST220 with automatic transmission: Reversing light relay | |
R9 | Cooling fan relay Diesel engines with automatic transmission: Reversing light relay | |
R10 | Starter relay |
Connection tightening torques
Name | Nm |
Horn bolt | 28 |
Wiper motor bolts: | |
old engine (see text) | 8 |
new engine (see text) | 12 |
Wiper arm nuts | 25 |
« Previous articles
Following articles » General information about electrical equipment Mondeo 1993-2000: Electrical equipment Troubleshooting in electrical circuits Mondeo 1993-2000: Electrical equipment Checking and replacing fuses, relays and timers Mondeo 1993-2000: Electrical equipment Removing and installing switches Mondeo 1993-2000: Electrical equipment Replacing light bulbs ( external lighting devices) Mondeo 1993-2000: Electrical equipment Replacing light bulbs (interior lighting devices) Mondeo 1993-2000: Electrical equipment Removing and installing external lamp units Mondeo 1993-2000: Electrical equipment Adjusting the headlight beam Mondeo 1993-2000: Electrical equipment Removing and installing the system electric motor headlight tilt Mondeo 1993-2000: Electrical equipment Removing and installing the instrument panel Mondeo 1993-2000: Electrical equipment
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Ford Mondeo 1 fuses and relays
Location of fuses and relays in the engine compartment.
The mounting block itself is located to the left of the battery. Location diagram - under the hood.
Explanation:
№ | Current strength, A | Protected circuit |
1 | 80 | Main power supply on-board electrical circuit |
2 | 60 | Radiator Fan Motor |
3 | 60 | ABS/TCS system and under certain conditions diesel engine |
4 | 20 | Ignition |
5 | 30 | Heated windshield (left side) |
6 | 30 | Heated windshield (right side) |
7 | 30 | Braking system with ABS (anti-lock braking system) |
8 | 30 | Heated seats, air conditioning compressor |
9 | 20 | EEC module, cold start solenoid valve (diesel) |
10 | 20 | Egnition lock |
11 | 3 | EEC ignition module memory |
12 | 15 | Sound and light alarm |
13 | 15 | Lambda probe sensor |
14 | 15 | Electric fuel pump (carburetor engine) |
15 | 10 | Low beam right |
16 | 10 | Low beam left |
17 | 10 | High beam right |
18 | 10 | High beam left |
RELAY: | ||
R1 | Daylight | |
R2 | Heating fan | |
R3 | Air conditioning (petrol engine) | |
R3 | Air conditioning (diesel) | |
R4 | Timing relay for heated windshield | |
R5 | Radiator fan (petrol engine) | |
R5 | Radiator fan (diesel) | |
R6 | Starter | |
R7 | Sound signal | |
R8 | Electric fuel pump (gasoline engine) | |
R9 | Low beam | |
R10 | The distant one sows | |
R11 | ECC module or diesel cold start device |
Fuse and relay box in the passenger compartment.
This block is located on the left near the dashboard. To get to the fuses, you need to pull out button No. 1 and fold back the block cover.
- Fuse and relay layout diagram.
- Explanation:
№ | Current strength, A | Protected electrical circuit |
19 | 7.5 | Heated outside mirror |
20 | 10 | Wiper motor overload protection |
21 | 30 | Power window front |
21 | 40 | Power windows front and rear |
22 | 7.5 | ABS module |
23 | 15 | Reversing light, electric shock absorber adapter |
24 | 15 | Brake lights |
25 | 20 | Central locking, anti-theft device |
26 | 20 | Anti-fog headlight |
27 | 15 | Cigarette lighter |
28 | 30 | Headlight washer device |
29 | 30 | Heated rear window |
30 | 7.5 | Electronic control |
31 | 7.5 | Instrument lighting |
32 | 7.5 | Radio |
33 | 7.5 | Side light left |
34 | 7.5 | Interior lighting, electric mirror adjustment, clock |
35 | 7.5 | Side light right |
36 | 15 | Radio, adaptive damping |
37 | 30 | Heating fan motor |
38 | 7.5 | Steering wheel airbag |
Other section materials
Electrical equipment |
Battery and starter |
Replacing the battery |
Identification of secret electricity consumers |
Checking the voltage regulator |
Replacing drive belts |
Replacing the Belt Pressure Roller |
Dismantling and installation of the generator |
Starter replacement |
Outdoor Lighting |
No big problems - replacing incandescent lamps |
Temporary measure - adjusting the headlights in front of the wall |
Generator |
Signaling devices |
Checking the Brake Light Switch |
Checking the sound signal |
Tools and Controls |
Checking the operation of the switch |
Removing and installing the combined device |
It's not always easy to follow the winding roads of wires |
Overload protection - fuses in the passenger compartment and engine compartment |
Quick and easy - replacing fuses |
Distributes high operating currents – switching relay |
Checking the electrolyte level in the battery |
Fuse and relay layout |
Caring for your contacts |
Checking the battery |
Starting the engine from the side - with a wire connecting the starter and auxiliary battery, no problem |
Pushing a car |
Towing a car |
Charging the battery |
Ford Mondeo 1 fuses and relays
- First generation cars of 1992, 1993, 1994, 1995, 1996 were considered.
- Location of fuses and relays in the engine compartment of Ford Mondeo 1.
- The unit itself is located on the left, next to the battery.
- Layout of elements of the mounting block under the hood
- Decoding
R1 | Air conditioning compressor electromagnetic clutch relay (green) – diesel 4/94^ |
R2 | Cooling fan motor relay 2 (black) |
R3 | Air conditioning compressor magnetic clutch relay (blue) - petrol |
R4 | Windshield Defogger Timer Relay (Yellow) |
R5 | Cooling fan motor relay 1 (dark green) - gasoline |
R6 | Starter Relay (Yellow) |
R7 | Horn relay(brown) |
R8 | Fuel pump relay (brown) |
R9 | Low beam relay (white) |
R10 | High beam relay (white) |
R11 | Electronic Engine Control Module Relay (Brown) - Gasoline Models |
1 | (80A) Power supply to instrument panel fuse box |
2 | (60A) Cooling fan motors |
3 | (60A) Glow plug relay, ABS electronic control unit |
4 | (20A) Electronic engine control unit, glow plug relay, daytime running light relay |
5 | (30A) Heated windshield - left side |
6 | (30A) Heated windshield - right side |
7 | (20A/30A) ABS electronic control unit |
8 | (30A) Seat heater relay |
9 | (20A) Electronic engine control module, cold start timing control relay |
10 | (20A) Ignition switch |
11 | (3A) Electronic engine control unit |
12 | (15A) Horn relay, turn signals |
13 | (15A/20A) Oxygen sensor |
14 | (15A) Fuel pump, electronic engine control unit |
15 | (10A) Low beam - right headlight |
16 | (10A) Low beam - left headlight |
17 | (10A) High beam - right headlight |
18 | (10A) High beam - left headlight |
- Fuse and relay box in the interior of Ford Mondeo 1.
- Located on the left under the dashboard.
- To get to the fuses, pull out button 1 and open the block cover.
- Fuse and relay layout for Mondeo 1.
R12 | Interior lamp relay (white) |
R13 | Rear Window Defogger Relay (Yellow) |
R14 | Heater Fan Motor Relay (Yellow) |
R15 | Windshield Wiper Motor Relay (Green) |
R16 | Main Ignition Relay (Black) |
19 | (7.5A) Electric door mirror |
20 | (10A) Windshield wiper/washer, rear window wiper/washer |
21 | (30A/40A) Power windows, power sunroof control unit |
22 | (7.5A) ABS electronic control unit |
23 | (15A) Turn signals, active suspension system, cruise control, instrument cluster, transmission control switch, lamp control unit, windshield washer nozzle heaters, fuel filter heater relay |
24 | (15A) Brake lights |
25 | (20A)Central locking, anti-theft system |
26 | (20A) Fog lights |
27 | (15A) Cigarette lighter |
28 | (30A)Headlight washer pump relay, power seats |
29 | (30A) Rear window defroster |
30 | (7.5A) Engine management system, instrument cluster, auxiliary alarm unit, clock/trip computer |
31 | Instrument cluster illumination |
32 | Audio system |
33 | (7.5A) Front-left |
34 | Interior lamps |
35 | (7.5A) Front lights - right |
36 | (15A/30A) Audio system, audio output amplifier |
37 | (30A) Heater fan motor relay |
38 | (7.5A) Airbag |
Relays located outside the block.
RelayColor Switchable power supplyMounting position
R17 | black | Diesel preheating | Under the battery console |
R18 | black | Driver window switch | In the driver's door |
R19 | blue | Disabling the speed control device | Right above the fuse box in the footwell |
R20 | blue | Headlight washing device | On the left next to the fuse box in the footwell |
R21 | orange | Rear window wiper interval switch | On the left next to the fuse box in the footwell |
R22 | white | Anti-fog headlight | Left under the dashboard |
R23 | black | Turn indicators with flashing light | Top of the steering column |
R24 | white | Anti-theft device on the left | Right under the dashboard |
R25 | white | Anti-theft device on the right | Right under the dashboard |
R26 | brown | Seat heating | Right under the dashboard |
Location of electronic components in Ford Mondeo 1.
1 | Electronic control unit SRS |
2 | Anti-theft LED |
3 | Anti-theft control unit |
4 | Anti-theft alarm - station wagon |
5 | Anti-theft alarm horn - sedan |
6 | Volume change sensor 1 (anti-theft system) |
7 | Volume change sensor 2 (anti-theft system) |
8 | Anti-theft system relay 1 |
9 | Anti-theft system relay 2 |
10 | Audible warning signal |
11 | Audio output amplifier |
12 | Additional fault indication system unit |
13 | Lamp health check system unit |
14 | Central locking/anti-theft control unit |
15 | Integrated relay/control unit |
16 | Speed control control unit (cruise control) |
17 | Cruise Control Relay |
18 | Daytime lighting resistor |
19 | Diagnostic line - additional warning system |
20 | Diagnostic line – door locks |
21 | Cooling fan motor resistor |
22 | Fog light relay |
23 | Fuel pump |
24 | Fuse/Relay Box, Engine Compartment |
25 | Fuse/Relay Box, Instrument Panel |
26 | Glow Plug Timer Relay |
27 | Headlight cleaner/washer relay |
28 | Turn Signal/Hazard Relay |
29 | Inertial fuel cut-off switch |
30 | Ambient temperature sensor |
31 | Rear window wiper intermittent relay |
32 | Seat heater relay |
33 | Steering wheel position sensor |
34 | Sunroof drive motor |
35 | Power sunroof relay |
37 | Solenoid valve for active suspension drive, front right |
39 | Solenoid valve for active suspension drive, right rear |
40 | Suspension control unit |
41 | Active suspension diagnostic connector |
42 | Throttle motor (traction control) |
Fuses and relays Ford Mondeo 1
Fuse box in the engine compartment
№ | Current strength, A | Protection |
1 | 80 | Main power supply on-board electrical circuit |
2 | 60 | Radiator Fan Motor |
3 | 60 | ABS/TCS system and under certain conditions diesel engine |
4 | 20 | Ignition |
5 | 30 | Heated windshield (left side) |
6 | 30 | Heated windshield (right side) |
7 | 30 | Braking system with ABS (anti-lock braking system) |
8 | 30 | Heated seats, air conditioning compressor |
9 | 20 | EEC module, cold start solenoid valve (diesel) |
10 | 20 | Egnition lock |
11 | 3 | EEC ignition module memory |
12 | 15 | Sound and light alarm |
13 | 15 | Lambda probe sensor |
14 | 15 | Electric fuel pump (carburetor engine) |
15 | 10 | Low beam right |
16 | 10 | Low beam left |
17 | 10 | High beam right |
18 | 10 | High beam left |
Relay | Switchable electrical circuit |
R1 | Daytime sows |
R2 | Heating fan |
R3 | Air conditioning (petrol engine) |
R4 | Timing relay for heated windshield |
R5 | Radiator fan (petrol engine) |
R6 | Starter |
R7 | Sound signal |
R8 | Electric fuel pump (gasoline engine) |
R9 | Low beam |
R10 | High beam |
R11 | ECC module or diesel cold start device |
Under-dash fuse box
№ | Current strength, A | Protected electrical circuit |
19 | 7,5 | Heated outside mirror |
20 | 10 | Wiper motor overload protection |
21 | 30 | Electric glass lift front |
21 | 40 | Power windows front and rear |
22 | 7,5 | ABS module |
23 | 15 | Reversing light, electric shock absorber adapter |
24 | 15 | Brake lights |
25 | 20 | Central locking, anti-theft device |
26 | 20 | Anti-fog headlight |
27 | 15 | Cigarette lighter |
28 | 30 | Headlight washer device |
29 | 30 | Heated rear window |
30 | 7.5 | Electronic control |
31 | 7.5 | Instrument lighting |
32 | 7.5 | Radio |
33 | 7.5 | Dimensional seed on the left |
34 | 7.5 | Interior lighting, electric mirror adjustment, clock |
35 | 7,5 | Dimensional seed on the right |
36 | 15 | Radio, adaptive damping |
37 | 30 | Heating fan motor |
38 | 7,5 | Steering wheel airbag |
Relay | Switchable electrical circuit |
R12 | Interior lighting |
R13 | Heated rear window |
R14 | Heating fan motor |
R15 | Front wiper motor |
R16 | Ignition |
Additional relays located outside the relay and fuse box
Relay | Color | Switchable power grid | Mounting position |
R17 | black | Diesel preheating | Under the battery console |
R18 | black | Driver window switch | In the driver's door |
R19 | blue | Disabling the speed control device | Right above the fuse box in the footwell |
R20 | blue | Headlight washing device | On the left next to the fuse box in the yoga space |
R21 | orange | Rear window wiper interval switch | On the left next to the fuse box in the footwell |
R22 | white | Anti-fog headlight | Left under the dashboard |
R23 | black | Turn indicators with flashing light | Top of the steering column |
R24 | white | Anti-theft device on the left | Right under the dashboard |
R25 | white | Anti-theft device on the right | Right under the dashboard |
R26 | brown | Seat heating | Right under the dashboard |
Light bulbs
Light bulbs | Power (Watt) | Type (pump or cartridge) |
Direction indicators | 21 | bayonet |
Engine compartment lighting | 10 | wedge |
Fog lights: | ||
Models produced before 1996 | 55 | halogen |
models produced since 1997 | 55 | halogen |
Headlight (low beam): | ||
Models produced before 1996 | 55 | halogen |
models produced since 1997 | 55 | halogen |
Headlight (high beam): | ||
Models produced before 1996 | 55 | halogen |
models produced since 1997 | 55 | halogen |
Luggage compartment lamps: | ||
Models produced before 1996 | 10 | with elastic contacts |
models produced since 1997 | 10 | bayonet |
Interior lamps | 10 | with elastic contacts |
License plate lamps | 5 | with elastic contacts |
Reading lamp | 5 | wedge |
Rear fog lamp (Hatchback until 1996, Sedan since 1997) | 21 | bayonet |
Rear lamps/fog lamps (Sedan and Station wagon until 1996. Hatchback 1997) | 21/5 | bayonet |
Rear lamps (Sedan/Hatchback) | 5 | bayonet |
Reversing lights | 21 | bayonet |
Side turn signal repeaters | 5 | wedge |
Marker lights | 5 | wedge |
Brake light bulbs: | ||
at the top level | 5 | wedge |
in the rear lamp block: | ||
Sedan from 1997 (brake and reverse light) | 21/5 | bayonet |
all other models | 21 | bayonet |