Starter Lifan Solano where is it located, how to remove, replacement

A car engine starter is an electromechanical device, the purpose of which is to transmit torque from the armature of the electric motor to the flywheel of the power unit, which brings the engine to a running state.

Due to the increased load and frequency of operation, this part has a short service life, which quite soon leads to the need to replace the starter with a new one.

The approach of a part to the final stage of operation is characterized by the appearance of minor faults, which, if neglected, will negatively affect the functioning of the engine and can cause a car breakdown on the highway. The most common causes of starter failure are the following:

• The electric motor rotates, but the engine does not start - first you need to check the condition of the terminals and the battery charge level. Also, the cause of the malfunction may be low adhesion of the Bendix gear to the flywheel, which indicates grinding of the gear teeth or the flywheel itself. To correct the situation, the parts will have to be replaced with new ones;
• The efficiency of the starter decreases as the motor resistance increases - the cause may be wear on the armature brushes or problems in the operation of the pull-out relay. Also, as in the first case, it would be a good idea to check the condition of the wiring for melting or oxidation of the main cables or terminals;
• The electric motor rotates the crankshaft too slowly - there may be a low level of electrolyte inside the battery case or a mismatch in the viscosity level of the oil inside the engine. If the problem occurs in winter, you just need to warm up the engine with a hairdryer so that the technical fluid “defrosts”;
• During start-up, the engine experiences a creaking sound - extraneous sounds that occur when the engine is ignited are the cause of incomplete charging of the battery (voltage less than 12.6V) or the result of damage to the armature brushes or head teeth;
• The start and relay do not show signs of life when trying to start the engine - there may be a short circuit in the engine electrical system, a break in the insulating winding of the housing, or failure of the electromagnetic relay;
• The relay makes noise, but the engine does not start - there is a problem in the power unit of the unit or a break in the electrical circuit; wear on the armature brushes is also possible.

Note! Before disassembling and dismantling the car's electric motor, it is recommended to check the condition of the terminals on the starter and battery - cases of problematic engine starting due to oxidized terminals or a low battery charge level are not so rare.

Popular starter models

The principle of operation of the electric motor on the Lifan Solano is as follows: the exhaust relay, when receiving a current charge, forces the Bendix gears to come into contact with the flywheel teeth and turn the part, which leads to the direct start of the engine.

The ignition process occurs when the electric motor armature begins to rotate due to the receipt of a charge of electricity, which in turn transmits torque to the bendix.

Despite the budget price of the brand, there is a huge amount of counterfeit products on the automotive components market, which not only have a short service life, but can also cause short-term wear in the car.

To prevent the possibility of purchasing a low-quality part, it is necessary to check the compatibility of the spare part before purchasing - to do this, compare the part number with the VIN number of the vehicle on the official website of the manufacturer. If the database does not contain information about a given manufacturer, it is recommended not to purchase a starter.

Checking for spark and injector operation

If there is no spark, the engine will also not start. You can check the claim very simply, but you need an assistant. Remove the rubber tip of the high-voltage wire from the spark plug and pull it out slightly. That is, you need to raise the tip above the spark plug by 5-7 mm, no more, otherwise, if the spark has nowhere to go, the ignition module or control transistors in the ECU may burn out.

Lift the tip and ask an assistant to turn the starter with the ignition key. If there is a spark, you will hear clear clicks in the spark plug well. Check all four cylinders in this way. If there is no spark, then the reason may be either in the high-voltage wires or in the ignition module.

At the injectors you can only check the constantly incoming plus 12V. on the blue-red wire. When the ignition is on, there should be +12V on-board voltage on this wire for each injector. If it is not there, then look at the fuses again.

Constant plus is supplied to the injectors when the ignition is turned on, through fuse FS04 and the main relay. The fuse and relay are located in the mounting block under the hood. Their names are signed on the bottom of the lid, in English - main.

How to dismantle an electric motor for repair: step-by-step instructions for beginners

The electric starter on the Lifan Solano is located under the engine on the driver’s side, which makes some adjustments to the procedure for dismantling the part - for successful removal it is necessary:

• Disconnect all terminals from the battery to avoid short circuit;
• Remove the plastic engine cover, if included;
• Disconnect all terminals from the starter;
• Unscrew a pair of fixing bolts located at the bottom and top of the electric motor housing - the Solano starter is attached to the engine compartment.

During dismantling and further repair of the starter, it is not allowed to drop or hit the part - even slight mechanical pressure can damage the electric mechanisms of the starter, which will make the part completely unusable. Also, during subsequent installation of the electric motor, it is necessary to observe the polarity of the axes during installation and ensure correct engagement of the teeth of the flywheel and the Bendix gear - otherwise the system will not work efficiently.

At the end of the procedures, the part can be carefully removed and disassembled for repair. It is important to remember that you should not completely disassemble the starter - usually repairs are carried out by disassembling the housing and disconnecting solid blocks of electrical components; disassembling the stator or rotor without the appropriate equipment is not recommended. Remember, homemade repair of the starter can lead to a short circuit in the vehicle's electrical systems and significantly reduce the service life of the power unit.

Dismantling

The starter on a Chinese car is located inconveniently - between the engine and the engine shield, under the intake manifold. You have to dismantle the interfering components and use a device consisting of several tools.

Step-by-step algorithm of actions:

• remove the battery along with the platform under it;
• disassemble the air filter corrugation;
• disconnect the wires going to the starter;
• pull out the gearbox cable mounting bracket;
• remove both mounting bolts.

The positive wire coming from the battery is secured with a nut. Unscrewing this fastening is extremely inconvenient, since you have to use the wrench under the intake manifold. A homemade device will help here - an extension cord, a ratchet and a head of the required size assembled together. The second wire from the ignition switch simply has a removable plug at the end - just pull it out.

How to remove the Lifan Solano bumper?

Contrary to the existing opinion that the quality of products from Chinese manufacturers leaves much to be desired, the Lifan Solano car is made of quite high quality. Lifan Solano 620 quickly gained popularity in the modern car market. This is primarily due to the excellent combination of price and quality, stylish design of the machine and ease of use.

But despite good technical characteristics, as a result of active use, the car may break down, and its internal elements may fail. In this regard, car owners will need to replace or repair components. Many car owners note the ease of replacing components of the Lifan Solano vehicle. Most often, the bumper can be damaged as a result of an accident or mechanical damage to the body. To correct deficiencies, as well as eliminate external defects of the car, you should replace the Lifan Solano bumper.

Selecting a battery by car make

Electric batteries are used on motorcycles or vehicles. The battery energy powers the starter, engine control unit and lighting equipment. The main characteristics of the products are:

• capacity;
• voltage value;
• and starting current.

All car manufacturers use different classes of batteries on their units. They differ not only in the above characteristics, but also in different operating resources. During operation, batteries may lose their characteristics, and therefore they must be changed periodically.

Features of selection

To make the right choice of car battery, you need to know the technical factors of the energy storage device.

It is important to take into account every detail, including the possibility of cold scrolling, which is important for residents of the Russian Federation in winter. All these parameters are set by the car manufacturer

Only a professional can know how to correctly select the battery according to its parameters.

Our advantages

Our battery store presents its services to you, where you can find energy storage devices for every taste. All products that we present have an official guarantee from the manufacturer and are original. The assortment includes products from the best domestic and foreign brands.

On the website you can select a battery for your car online. A convenient search system will give you the opportunity to find out the full characteristics of the offered product. You can also buy a battery from us, matching your car in different price ranges. If necessary, you can always ask the operator for advice.

When choosing batteries for a car, the selection by car brand is made taking into account how much the car’s electrical system consumes. The battery series depends on this. Manufacturers usually offer at least three battery options for a specific car model. They differ in characteristics and resource.

Some models can last 2 years, while others can last 5 years or more. To make the correct choice of battery for a car on our website, you just need to enter:

1. His model.
2. Car brand.
3. Modification and generation.

The battery selection for the car is done automatically. To do this, you just need to click a couple of times. The following will be a list of batteries with information about each model.

Why is it important to choose a battery according to the make of your car?

If the selection of the battery according to the make of the car is not made correctly, this can lead to many problems. For example, the operation of the machine’s electrical system will be disrupted. There may also simply not be enough current to start the engine and crank the starter, especially when the temperature outside is sub-zero.

Correct selection of batteries for the car guarantees that the car’s equipment will work normally after installing the battery.

How to remove the front bumper?

If you want to save time, you can seek help from a service center, where specialists will perform a thorough diagnosis and replace the car’s components. However, contacting a service center will require large financial costs from the owner. To save money, you can do the replacement procedure yourself. In order to correctly complete all the steps, you need to allocate free time in advance, prepare a workplace, and also purchase the necessary tools and consumables. During the work process, the following materials may be required:

• Prepare a rag to remove excess dirt and dust.
• To remove or unscrew the components, you will need to purchase plus and minus screwdrivers.
• You will also need a 10mm wrench and 10mm and 15mm sockets.

Replacing a bumper is not difficult even for a beginner; for convenience, you should use the step-by-step instructions for installing a new body element:

1. Before removing the Lifan Solano bumper, drive the car into the garage. Stop the engine and wait a few minutes for the engine to cool down.
2. Disconnect the terminals on the battery under the hood to cut off power to the vehicle.
3. Using a screwdriver, unscrew the fixing bolts on the right and left sides near the wheels. To completely remove the bolts, bend the fender slightly, after which you can remove the bolt holding the bumper.
4. On the bottom surface, find two fixing screws that connect the bumper and fender liners. Remove the screws on both sides of the car.
5. All that remains is to unscrew the two screws of the lower fastening and the mudguards. The manipulation must also be performed on both sides.
6. Open the hood of the car, find two dampers located on the sides of the radiator grille near the headlights. Unscrew the fixing bolts using a screwdriver, and then in the central part above the car badge, unscrew the bumper retaining piston.
7. After removing all the retaining screws, it is worth disconnecting the Lifan Solano bumper from the main body of the car. In this case, you will need to make a little effort to remove the bumper from under the fasteners along the entire perimeter.

IMPORTANT : When unscrewing the fixing bolts, do not forget to place them in the places from which they were removed. For convenience, you can sign them or take pictures.

After removing the plastic frame, it is worth separating it from the wires and harnesses. To do this, move the frame slightly, disconnect the pads going to the fog lights, and then completely disconnect the frame. Take the wire and harness clamps and carefully move them to the side to gain access to the bumper reinforcement.

Once you have access to the amplifier, locate and remove two bolts on each side. You also need to remove one screw on each side at the top of the amplifier. The final step is to completely disconnect the bumper reinforcement. After completing all the steps, you should install a new element; to assemble the car, it is enough to perform all the steps in exactly the reverse order.

Broken timing belt

If the timing belt breaks, the car will not start either. But you will immediately feel that the starter is turning “something wrong.” The flywheel rotates without load, so the starter turns very easily.

Here are some reasons why the engine cannot start, search and you will find,

8.02.17

The car, left near the academic building, stopped showing signs of ignition after two hours of parking. The key turns - the electrics turn on - turns further - the dashboard turns on - turns further, you hear the sound of a pump, a click from under the dashboard and that’s it. The starter doesn't even try to turn, as if it doesn't exist. I was stuck like that for two hours, at 18:00. At 20:00 a tow truck was called (out of impotence) and the car was taken to the home parking lot. The first thing we did was install the battery from my father’s car - the Lifan started on the first try. There was no limit to the joy, because while the car was freezing, I was reading the VK group and 70% of the problems were caused by the retractor. Naively, I immediately thought that it had nothing to do with it. At night, my factory battery was charged at home.

9.02.17

But in the morning again click-click and silence. As a result, in the evening a new Mutla battery was purchased (measurements in the store showed that the factory one was depleted by more than half), and the car started up again on the first try. The night has passed.

10.02.17

In the morning it started the sixth time, or rather, a crack. Even more precisely, the starter worked and began to turn only on the sixth attempt, and immediately successfully. Now it starts at half a turn.

UPDATED 02/12/17

The temperature dropped to -15, -20 degrees, after a day in the cold it started from the fifth click. In general, there is a tendency that the ability to start is returning, but it cannot be left for a long time. And one more thing - if the retractor is not working, the dashboard does not work, but for me everything is ok. So it's not retractable? What remains is the starter, its contacts and ground. (and whitefish)

Diagnostics:

The electricians said that the ground is in order, the current leakage is within normal limits, you need to look at the retractor, its connector chip and contacts (they didn’t fit, and I myself don’t know where exactly) Therefore, according to the
decision:
if I’m lucky, I’ll just clean the contacts, if If I'm unlucky, I end up having to replace the retractor. If the battery was to blame, it was only partially at fault.

How to remove the rear bumper?

If the damage occurred on the rear of the vehicle, you will need to replace the rear bumper of the Lifan Solano. In this case, the work algorithm will consist of the following stages:

1. Prepare the workplace, as well as tools and materials, as when performing work on changing the front bumper. Drive the car into the garage; for convenience, you can slightly lift the car with a jack.
2. Remove the rear trim by carefully unscrewing the three retaining fasteners. Then use a screwdriver to unscrew the eight fixing clips. To prevent scratches and other damage, it is recommended to wrap the screwdriver with tape or tape.
3. Open the luggage compartment and remove the carpet. Then, using a screwdriver, unscrew the locking hooks from the left and right sides of the trunk lining.
4. Remove the combination lights on the right and left sides, which are attached with three nuts. Disconnect the electrical wires from them and carefully move them to the side.
5. Unscrew the fastening elements of the mudguards and then remove them. Using a screwdriver, unscrew the screws from the frame, find the fastenings on the right and left, and unscrew all the bolts on the bottom surface.
6. Disconnect the brackets from the sides, and open the two latches at the bottom. Gently rock the bumper to remove it, and finally unscrew the mounting brackets.
7. Place a new element in place of the damaged frame and reassemble the car in exactly the reverse order.

Typical faults

The main malfunction is when the starter does not rotate.

1. In this case, start by checking the solenoid relay. It is necessary to determine whether “+” is supplied to the black-yellow wire when the ignition is activated. It is better to do this at the junction of the contact on the traction relay. However, getting here is not easy, since the starter is located on the far side of the engine, under the intake manifold. It is recommended to use a hydraulic lift.

2. Next, check the fuses. First of all, inspect the two 30-amp elements located in the interior mounting block under the dashboard. They control the ignition, so if they burn out, they affect not only the operation of the starter. There is no separate relay for the starter on a Chinese car, although the instructions indicate that there should be one.

If the relay receives “+” and the fuses are fine, look for the cause of the malfunction in the wiring, contacts or ignition switch.

The next problem is that the solenoid relay is activated, but the starter does not rotate.

1. The brushes are worn out and need to be removed and replaced.
2. There is no “+” on the red wire coming from the battery. This cable runs through the mounting block located in the engine compartment. First of all, check here to see if there are any burnt contacts or melting.
3. There is no weight on the engine. This wire should be located in the front of the gearbox - here it is screwed. Check the quality of the connection and the presence of oxides.

Another typical malfunction is that the starter rotates, but does not start the engine.

1. Check the fuel system and sparking. Determine whether the standard alarm is blocking the operation of the fuel pump. Disable the pump blocker to diagnose the operation of the starter without it. To do this, it is enough to remove the heater control system, under which the BCM unit is located. The latter is held on by two M8 bolts. There are three connectors on it - the bottom one is white. This plug has a blue-green wire that is responsible for supplying “+” to the fuel pump relay. Trim it so that you can join it later. Now the pump will start working without control from the security system, which will eliminate glitches and blocking.
2. Check to see if the timing belt is broken. The sound of the starter turning should change.

Examples of savings calculations in St. Petersburg

Let's calculate the difference in the cost of refueling gas and gasoline using two examples:

• From Nevsky Prospekt to the Ring Road and back in St. Petersburg 60 km. Let's take this distance as the daily mileage rate and calculate the benefit for the month.
• From St. Petersburg to Moscow - 710 km. Let's calculate how much you can save on a trip to Moscow and back.

Savings after switching to gas

If you use Lifan Solano rarely and travel short distances, the benefit will be insignificant. But if you spend more than an hour driving every day, HBO will pay for itself in the first year. Calculate how much you will save at the gas station based on your mileage in the savings calculator.

Tell your friends how to save money while driving:

Price:

Where are Lifan Solano starters made in St. Petersburg:

Kupchino

- 245-34-84
Citizen
- 603-55-05
Bolsheviks
-

WhatAapp/Viber: 8-911-766-42-33

ATTENTION. We do not repair units removed from the vehicle.

We do our own diagnostics, make a diagnosis and provide a guarantee.

When to do it:

- the car will not start, the starter shows no signs of life; - when trying to start the car, a noise is heard, the car will not start; - after starting the engine, the relay does not turn off;

Warranty for replacement - 360 days, for repair - 180 days.

If necessary, we can help with the evacuation of the car to our service stations.

Addresses in St. Petersburg: Service station on Bolshevikov: st. Voroshilova, house 7, from 10 to 18, t., Sat, Sun - closed. Service station on Grazhdansky: st. Uchitelskaya, building 23, from 9.30 to 21.00, t. 8 (812) 603-55-05, seven days a week. Service station on Kupchino: st. Dimitrova, building 1, from 10 to 20.00, t., seven days a week.

If the starting device fails, information becomes relevant about where it is located and how to remove the starter on your own. The main problems are the lower location of this unit (difficult to reach with the hood open) and the presence of the electrical part (the terminals will have to be disconnected). The presence of a pit or a manual lift greatly simplifies the task, as it provides access from below.

About motors

The LF481Q3 engine is manufactured in China; according to reviews from car owners, it is a reliable, easy-to-maintain engine. The engine displacement is 1587 cm3, which is quite enough for safe driving in the city and on busy highways.

It has an in-line arrangement of four cylinders. The operation of each cylinder is ensured by two valves in the intake tract and two valves in the exhaust gas outlet. The valve is driven by two camshafts, which are installed in the cylinder head.

The motor can develop a power of 78 kW. The combustion chamber is wedge-shaped to ensure efficient combustion of the fuel mixture.

There are no hydraulic compensators on this engine; the thermal clearances are adjusted by selecting and installing cup-shaped pushers between the valve and the camshaft protrusion. The timing mechanism of this motor is driven by a toothed belt. The machine can also be equipped with an LFB479Q engine, which has a displacement of 1800 cm 3 and develops a power of 128 hp. With.

Do Lifan valves bend?

This question arises for many car owners who have heard about problems when the belt breaks on other car models. I would immediately like to reassure them that this does not happen on this power unit. This engine is based on the Japanese Toyota 4A-EF, purchased under license. Its designers eliminated the possibility of damage to the valves when the timing belt breaks. This positive quality was adopted by engineers from China. If we talk about engines with a displacement of 1800 cm3, then according to experts, damage to the valves is possible in rare cases. This mainly happens when the engine is running at high speeds.

Lifan Solano fuse box

Lifan Solano cars reviewed

Fuse and relay box in the engine compartment. Location: number 12 in the image.

To access the elements of the block, press the lock and remove the cover.

Fuse and relay layout diagram.

Explanation: