Winch for UAZ 469: Do-it-yourself selection and installation

Hydraulic winch model

Almost every SUV can find itself in a situation where even all-wheel drive is not able to help it get out of the hole. Owners of the domestic UAZ all-terrain vehicle are familiar first-hand with difficult areas of our vast homeland. In order not to get stuck in the wrong place, you will need a winch - a car savior designed to overcome off-road conditions.

Each owner selects a traction mechanism based on his preferences. Some people think that they need a mechanical winch on their UAZ. Others think that the best choice for a domestic SUV would be an electric winch. Still others are inclined to believe that a homemade winch is a universal way to solve the problems of overcoming road obstacles.

Tools that provide additional traction for UAZ have several varieties and differ in the type of mechanism. A homemade winch can be:

mechanical;
electrical;
hydraulic;
manual.

Any type of this mechanism is built on a single operating principle: a high-strength cable is wound onto a drum that rotates using the force of a motor gearbox or your own hands.

Features of winches

The mechanical version of this device has some advantages, which include stability and greater traction force. The mechanical winch is powered by the car transfer case, high levels of power can be achieved using torque.

The winch installed on the UAZ can be manual, and its power indicator will be completely dependent on the physical effort created by the driver. The mechanism is arranged in the same way as other types of construction. The advantage is that there is no need to connect it to car devices. To make it easier to operate the winch, it is recommended to provide an elongated handle, which will simplify rotation and improve performance.

DIY winch for UAZ

Active recreation has become more accessible than twenty years ago.

Many thrill-seekers equip Soviet SUVs UAZ and Niva and try to overcome places where an ordinary passenger car cannot go.

But even an experienced driver can find himself in a situation where he needs to pull his car out of a hole or mud. And it’s good if there are people and equipment nearby. What if you’re in a deep forest alone or with your family?

In this case, only a winch can save you. You just need to find a suitable support (a fairly thick tree pole or boulder) and secure it with a cable.

Rest assured, the winch installed on the UAZ Patriot, for example, will slowly but surely pull your car out of the sand, mud or hole. But there is one drawback - the price. This device is not affordable for every car enthusiast.

That is why in our review today we will talk about how to assemble a winch for an UAZ using a homemade method.

What does a homemade winch look like?

A garage-assembled winch is a device capable of moving, moving and pulling heavy vehicles out of the mud. Initially it looks like the photo below. Homemade devices come in different designs. Here are the most common:

winch with manual mechanism;
device with a hydraulic motor;
mechanical (gross);
with electric drive.

The above types of winches have a simple and clear principle of operation: a steel cable of a certain diameter is wound onto a drum mounted on a car.

This “rope” is wound by the gearbox or by the person himself (using, say, a crowbar).

Externally, such a winch (this device can be attached to the UAZ 469) and its other varieties are very similar, but differ significantly in operating speed, gearbox power and size.

How does a hand winch work?

The manual winch (built into the UAZ Bukhanka, for example) has the simplest design. The cable is wound onto the drum using a lever (you can use a small crowbar or a pry bar). This device has its advantages:

independence from energy sources and other resources;
fairly small dimensions and light weight;
availability (low price);
As the lever increases, the winch's thrust increases.

Disadvantages include discomfort when working in unsuitable conditions (rain, snow, frost, dirt).

Shaft or mechanical winch

The essence of this type of operation is that the device is connected to the traction shaft of an SUV engine. There are no other power sources.

The main advantages of a mechanical winch on an UAZ are the simple and understandable design of the device, low price and the ability to control the speed of winding the cable onto the drum, increasing or decreasing engine speed.

The disadvantages are obvious: the functionality of the unit depends on the health of the engine.

Quite a common type. The beauty of this winch is that it can be mounted on any car that has a hydraulic pump, including an UAZ. The winch with a hydraulic system is quite powerful, has small dimensions, and is quiet. True, the installation depends on the presence of a hydraulic booster in the car. Without this element it will not work.

Electric winch

This type is the most popular among many car enthusiasts. The main part of this winch is an electric drive, which is powered by on-board wiring. It's quite easy to operate.

The advantage of an electric winch is that it can work without a running engine, that is, autonomously. The principle of its operation is simple: you need to unwind the required length of the cable, fix it and start the electric drive.

It is attached to a special power bumper (its diagram is shown below).

Advantages of an electric winch:

sufficiently high operating speed of the electric drive when winding the cable;
independence from running engine;
ease of use;
the ability to equip the device with additional sensors.

Disadvantages include moisture intolerance, relatively low battery charge and high cost.

Now let's move on to the pressing issue. How to make a winch on an UAZ with your own hands?

Making a homemade part is quite possible. To do this you need to have the necessary tools, materials, skills and patience.

An installed winch (on a UAZ), made by yourself, must have a high torque in order to pull heavy vehicles out of mud or sand.

Some car owners do not believe that a reliable device can be made at home. But it's real. And most importantly, this will save money and not buy an expensive item.

Materials needed to make a winch:

square frame pipe 30x30 mm;
pipe with a diameter of 150-180 mm for the future drum;
four metal sheets (5 mm thick) for making the working surface and drum discs;
metal pins (M12 and M14) 200 mm long - six pieces;
six sections of 12 mm pipe, 200 mm long;
chain, two sprockets, hub for installing the shaft and drum.

You will also need a cable of a certain length, a reliable carabiner, a welding machine, an angle grinder, and paint and varnish materials.

It is important to know

Before starting any business, it is advisable to draw up a clear action plan. You need to draw a drawing with the sequential steps of assembling a homemade winch. This will really make your work easier and save time and nerves.

Stages of making a winch for a UAZ with your own hands

We take a grinder and cut a square pipe, and then use welding to connect the parts. We check their perpendicularity, equal angles, and dimensions. The platform for the winch on the UAZ is fixed, then we make special holes in it with which the motor will be attached. The essence of the next stage is to clean, prime and paint the resulting structure. Then we start making the drum.
We cut out two 350 mm circles from a sheet of metal, and drill a hole in the center where the shaft will be attached. Around it, in a circle of 80 mm, we drill six identical holes. Then four more to attach the hub. We fix the prepared studs, put pipes with a diameter of 12 mm on them, and cover the top with a second disk, tightening the whole thing with nuts.
A drum is put on the already assembled shaft. The hub and large star are fixed outside.
The drum itself is attached to the base of the winch. The shaft is fixed using a hub and prepared bolts. We place the motor on a dry area. Its output shaft should have a small star. Then a special chain of a suitable size is put on and the tension is set (it should not hang or be overtightened).
When adjusting it, you need to make sure that the chain does not interfere with winding the cable onto the drum. After this adjustment, securely fix the motor.
The cable is attached to the shaft and wound tightly onto the finished drum. We attach the carabiner and steel hook. The winch for the UAZ is assembled with your own hands and ready for use. You can try it!

Yes, regarding the time spent on work. As a rule, installing a winch on a UAZ is not too long. Ten hours is enough.

Making a winch from a starter

Many people don’t know, but a winch can be made from a regular starter. It works the same way as the above. The only difference is that instead of a motor it has a working starter.

For such a device, a planetary gearbox is better suited, which can be removed from a “penny” or “six” engine. A home-made adapter is attached to it, and then a starter.

We place the gears on the input shaft so that they fit together. Next we install the starter and connect the wiring.

DIY ratchet winch

For a device of this type we will need a brake mechanism from a KamAZ truck. This mechanism can withstand loads of up to six tons.

We disassemble the gearbox, take out the gears, disassembling the so-called “worm mechanism”. To do this, we need to knock out the splined shaft with a hammer. You can squeeze it out with a press, but not everyone has it.

We weld the resulting parts together according to the plan. We remove the gear and fix the pipe vertically in a vice. Between the slots and the tube we drive nails opposite each other. This will help center the mechanism relative to the gear.

After this, we cut off the heads of the nails to the root and strengthen the structure by welding. We insert the gear into the body of the gearbox, simultaneously with the “worm”. The shaft gets hammered into the “worm”. To install the drum, take two washers and weld them to the drive shaft.

The work is finished, now you can install the winch on the UAZ and use the useful device.

DIY motorcycle winch

You won’t believe it, but a winch can be made from an old motorcycle lying around, or rather, from some parts that are great for making a “homemade” mechanism.

As in previous versions, we fix the motor to the frame. The working part of the winch is made of the main sprocket (it is located on the engine). A motorcycle chain is perfect for our needs.

We secure the drum with previously prepared nuts and bolts. If the design allows, then longitudinal holes can be made on the frame.

They will allow the drum to move, which will help regulate chain tension.

Finally

Today you have seen for yourself that it is quite possible to assemble a winch yourself using improvised means. The main thing is to have the material, tools, perseverance and desire. And the result of your efforts will be a winch - a device that is very necessary on the farm.

Advantages and disadvantages

The installation of these devices is not always determined by their intended use. The winch can be used to tow heavy loads. In this case, there is no need to dismantle the winch or change the order of its fastening - just move the machine to the location of the load.

The presence of traction will be beneficial if it is necessary to uproot stumps, transport logs and timber. A factory-made winch can even be used as a lifting device for passenger cars that require repair work.

There are also limitations, which are caused by the lack of security level at the time of work. Homemade devices rarely have a stopper installed, for this reason they should not be used as lifts. But if you decide to use the winch for its intended purpose, then there is no reason to be afraid. This DIY device will pull your car out of any ditch.

What components does the winch consist of?

As a rule, the standard electric winch kit for the UAZ 469 includes the following parts:

The body of the device itself.
Cable (wound on a drum).
A metal hook with which cargo and other cars will cling.
Joystick for easier control of the device.
Remote control for the winch.
Lever for switching stroke.
Solenoid kit.
Rollers for laying cables (also called sponges).

As a rule, the manufacturer does not include additional components in the kit. So if you absolutely require a corrosive sling or a set of pulleys, you will have to purchase them separately.

When purchasing a winch, it is very important to pay attention to the position of the rollers into which the metal cable will be laid. If the distance between them is greater than the thickness of the cable, then it may “bite” during winding. Of course, you should not purchase a winch with any visual defects.

Carabiners for car winches (pulley hoists)

Winch mechanism design

It consists of several important elements, which can vary in size and design:

Drum. The most important unit is designed for winding the cable. It can be made from a thick-walled pipe and a sheet of metal, the thickness of which reaches four to five millimeters. A number of models have a driven gear; to reduce friction, a bearing is inserted into the drum;
Gearbox. It is best to install a worm gear with a high gear ratio. Drivers install a mechanism as a gearbox with which the trolleybus doors open;
Remote Control. It should be located on the side of the drum. If the cable breaks, the driver will not be injured;
Starter and generator. Need an electric winch.

Gearbox selection

The next problem is the choice of gearbox. Any 220 V electric winch with your own hands must contain a mechanism that will transmit rotation with a large traction force. There are the following types of gearboxes:

Worm drives transmit rotation at an angle of 90 degrees and do not require braking devices, as they have good self-braking properties.
They are not used for winches due to the complexity of the perpendicular arrangement of the main drive and secondary shafts.
Cylindrical, are one or more pairs of gears in one plane, meshed. Rotation is transferred from the smaller wheel to the larger one. They have high reliability, but less tractive effort. Convenient for use when constructing homemade winches.

Planetary gearbox, the most common at the moment. It usually consists of 3 satellites, a sun gear, a ring gear and a carrier. They have an increased working life and transmitted power, but are complex in design.

The simplest solution when manufacturing a unit, an electric winch for 220 V, of course, you can always use a converter, especially since ready-made high-power devices are available for sale. An asynchronous motor can be used as a drive motor, but it is better to use a motor from a washing machine. Modern models are quite powerful and productive.

How to install a winch

A homemade device can be installed both in front and behind the car.

But it is most correct that if the installation is carried out on the central part of the front bumper on a UAZ 469, it fits best under the winch. If your car has a bumper made of plastic material, it should definitely be replaced.

The bumper must have a special platform for the winch, made of metal plates. Opening points are marked on it and holes are drilled with a drill. The platform is installed on the bumper, but the winch is not yet attached. If the winch is electric, then you should consider the procedure for connecting it to the machine’s electrical network. As a rule, the connection is made to the battery terminals. Installation work has been completed and testing can be carried out.

Winch for UAZ 469: Choosing the right one and installing it yourself

A new, very detailed material about the winch on the UAZ 469 has been released on our website. We are happy to share it with you!
There is a strong opinion among car enthusiasts that installing a winch in a service center is the most reliable, proven option. If they have the finances, many people prefer to entrust the configuration of their SUV to professionals.

However, an impressive proportion of UAZ owners like to tinker with their equipment themselves. If you understand the design and devote enough time to studying this topic, you can independently install a winch on your UAZ 469.

Photo 1: Winch on UAZ 469 (

How to choose a good winch for UAZ 469

In our article we will consider the criteria by which it is best to choose this mechanism. Let's find out what the load capacity and compatibility of this element are. We will indicate the cost of the product, its pros and cons.

Let's consider several models of electric traction equipment. We will give recommendations for installation and operation, indicate an algorithm of actions on how to install a winch on a UAZ 469 with your own hands.

Traditionally, at the end of the article, we will summarize and draw conclusions.

Photo 2: Using a winch on a UAZ 469 (

Winches have become an integral attribute of the UAZ 469 when used in rural areas and off-road conditions.

The winch becomes a great help when the car gets into an impassable swamp, swamp, mud, potholes, ditches.

Sometimes only your own traction mechanism can pull out a stuck car, since there is nowhere else to wait for help.

All winches for this type of vehicle are divided into four categories:

Manual;
Mechanical;
Hydraulic;
Electrical.

Electrically driven hoists have gained maximum popularity among modern motorists. This is greatly facilitated by their high versatility and extraordinary ease of installation. When operating a vehicle in off-road conditions, experts and analysts recommend choosing a low payload capacity of 6000 ibs for use.

But it’s better to be safe; when off-road and on rough terrain, situations are different and sometimes unpredictable.

For a UAZ 469 car, it is best to purchase a working winch with an average traction force and a load capacity index of 7000 ibs or more. If the SUV will be used for sporting purposes, it is better to choose a powerful model and pay attention to the weight.

At competitions, every second counts and a massive unit of 9000 ibs will help you quickly pull out the car and bring the athlete into the lead.
Note!
The higher the load capacity index, the heavier the power plant. The cost of funds for its acquisition and operation increases proportionally. Regarding the ratio of the weight of the SUV and the power of the design. It is necessary to take into account and simulate various situations. After all, excess weight on the front of the car implies unwanted load on the front axle of the vehicle. When engaging in economic activities, fishing trips, or hunting, it is enough to buy and install a winch on a UAZ 469, with a load capacity index of 5000 ibs.

Winch capacity for UAZ

There are many car enthusiasts who prefer units with an electrical operating principle. When choosing this or that type of equipment, it is important to consider the possibility of its most efficient operation in various road conditions.

Photo 3: Winch lifts UAZ 469 (

The determining factor here is the load capacity.

The load lifting index is an indicator of the maximum weight that a mechanism can lift without compromising its technical characteristics. It is indicated in pounds, lb. 1 pound is equal to 0.45 kg. For example, 9000 lb equals 4080 kg.

Most SUVs are equipped with units with a load capacity index of 8000-12000 units, which equates to 3.5-5.5 tons.

For economic purposes, 5000 is enough, but in order to pull out a car stuck in the mud, you need an option with an index of 7000. If the SUV is used outside the city, outdoor enthusiasts, hunters, and fishermen are recommended to install a unit with a load of 3 tons or more. Such a winch will not create a large additional load on the front axle of the car.

Compatibility of winch and UAZ 469

All passenger cars are divided into the following weight categories:

An easy option is all VAZ class cars.
The middle option is UAZ, Niva.
Heavy version - Gazelle, Bull, Land Cruiser.

There is no point in weighing equipment yourself. It is better to seek help from specialists. They will accurately determine the weight of the car. When weighing, you should take into account the weight of additional equipment:

Winches.
Kanguryatnik.
Tow hitch.
Thresholds.
Non-standard car wheels.
Additional electronic equipment, including air conditioning.
Hiking equipment: fuel cans, tents, sand trucks, car parts, hi-jacks, spare tire, off-road accessories.

The weight of the driver and passengers should also be taken into account. This is necessary to correctly determine the power of the installation. For small class – 6000 ibs. For the middle weight category - 7000-8000 ibs. For heavyweights – 9000 ibs. Separately, there are lovers of extreme conditions, for whom a winch of 12,000 ibs or more is recommended.

What are the prices for winches for UAZ?

The cost of traction equipment varies widely. The price of a winch for a UAZ 469 can range from 14 to 45 thousand rubles. So, for example, American electrical equipment WARN and RAMSEY on average costs 40-90 thousand rubles or more on the Russian market.

The average cost of COME UP for Russian motorists will be 30-35 thousand rubles.

The most budget option ELECTRIC WINCH can be purchased for 15 thousand rubles. The price of a used winch for a UAZ 469 may be approximately 50% lower than a new one. It all depends on the technical characteristics of the product, year of manufacture and condition of the product.

Removable winch pros and cons

Positive characteristics of portable winch designs:

The equipment is not difficult to constantly carry in a car.
It does not take up much space in the luggage compartment.
With regular maintenance and proper storage conditions, the winch will serve for a long time and efficiently.
No additional training is required to perform extreme operations.
The same winch can be used in front or behind the vehicle. And also use for another vehicle.

The disadvantages include:

Difficulties arise when deploying and retracting the spring cable. When lowering the drum, it often gets tangled.
It's difficult to use the "suitcase" version without the block. But when the block is used, only 4.5 meters of cable remain - this is very little.
Often the drum skews, causing the cable to bite. It is obvious that the removable design is not perfected.
The mechanism and oiled cable contaminate the work process.
Performing manipulations requires a lot of strength and energy from the driver.

Photo 4: Removable winch (

Brands of electric winches

The most common winches in the Russian Federation are those made in the USA:

Warn;
Ramsey;
Come up;
Electric Winch.

To this list we can add the Russian modification of the Swan. Next, we propose to consider in more detail the technical capabilities of each design.

Warn and Ramsey

Photo 5: Warn winch (

Experts and users note their high power characteristics, reliability, endurance, and durability. Traction equipment has been tested by time and Russian off-road conditions. Most often, this option can be found on cars that participate in competitions.

The manufacturer of traction equipment is WARN, USA. The concern's production sites are located in Oregon and Michigan. Products are certified in ISO 9001:2000, ISO/TS 16949 systems. Environmental certificate ISO 14001.

The headquarters of the world's second largest manufacturer of automotive winches, Ramsey Industries, USA, is located in Tulsa, Oklahoma. The company's specialists pay maximum attention to the quality of their products.

Advantages:

Easy installation.
High degree of versatility.
Ability to operate independently of a car engine.

Flaws:

High price.
Requires an additional battery.
High probability of overheating during prolonged use.
Ineffective consumption of electrical energy.

The cost of a Warn winch on Moscow Internet portals ranges from 50 to 200 thousand rubles.

The Ramsey winch is sold in a similar price range.

Come up

Photo 6: Winch Come Up (

COMEUP Industries Inc, USA, has been operating in the global market since 1975. The corporate headquarters is located in Oregon. High-quality equipment, which users respond positively to. Russian car enthusiasts are attracted by the relatively reasonable price of the product.

Advantages:

Two engines of 7000 hp each. With. each with two sealed contactors.
Availability of temperature sensors and fuses.
Disengaging the clutch under load.
Pneumatic cable unwinding.
The lever will never jam due to corrosion.
The kit includes a remote control with a 5-meter wire.

Flaws:

The design of the gearbox is inconvenient - the lever must be lifted up and turned.

The price of the Come up winch in Russian markets is about 85,000 rubles.

Electric Winch

Photo 7: Electric Winch

The best option for this class is the Electric Winch 6000 lbs 12 Volt winch with an automatic braking system, which can withstand a maximum load of up to 2722 kg. Its mass is 29 kilograms. The length of the towing rope is 25 meters. Control is carried out by a wired remote control at a distance of up to 3.7 meters. The option is ideal for the domestic UAZ 469 car.

The equipment manufacturer is China. They are produced in two factories in China: Ningbo Lift Winch Manufacture Co., Ltd and Ningbo Yinzhou Shengfa Engine Manufacture Co., Ltd.

Advantages:

Sealed motor and mini switch.
High quality, reliability, durability.
Galvanized fasteners.

Flaws:

Unpresentable packaging.
Thin drum walls.
Silumin spring brake parts.
Lack of spare parts.

The price of such a winch for UAZ 469 ranges from 10 to 30 thousand rubles.

"Swan" configurations

Electric winch elements:

Carcass;
Cable wound on a drum;
Hook;
Joystick;
Control block;
Lever responsible for switching the stroke;
Solenoid block;
Sponges are rollers for route laying;

The additional package of the “Swan” also includes: mounting bolts, instructions for using the device, additional accessories.

Recommendations for installation and operation

You can install a winch on the UAZ 469 at a specialized automotive center or yourself. An important point is to read the installation instructions. Installation of the UAZ 469 winch must be carried out in strict accordance with the manufacturer’s recommendations.

Platform for installing a winch

The first step is to assemble the site for its installation. First, you need to designate the installation location of the traction equipment - on the front or rear of the car. When working independently, a piece of channel is selected. It should fit perfectly on the frame of the SUV.

Installation work is underway: the platform for the winch on the UAZ 469 is secured with bolts. They must be installed along the edges of the channel. This will prevent distortion when tightening the fasteners.

Note! The main thing is to set the platform level. This is an indispensable condition for further proper operation of the traction mechanism.

Another condition for successful installation is pre-prepared drawing and technical documentation. Using it, a platform for the UAZ 469 winch is made. The drawing can be made independently or found on the Internet. They are often found on car forums, or you can use the links posted.

Photo 8: An example of a drawing of a platform for a UAZ 469 winch (

How to install a winch

A winch, assembled and installed by yourself, will serve every car enthusiast faithfully. With its help, the driver has the opportunity to move the power unit and pull heavy equipment out of the mud. This is an indispensable tool in any road situation.

All types of winches operate on the same simple and understandable principle. The steel cable in them is wound onto a drum, which is mounted on an SUV. After installing the platform, the winch itself is placed in the standard holes. The bumper is recessed into the bracket and installed on the frame side members.

The complete washer is placed in the gap between the bumper flange and the corner of the bracket at the hole location. Towing hooks are placed on the bracket and secured with 6 bolts to the frame side member. There are 2 bolts at the bottom. Nut tightening torque: 40-60 Nm. At the last stage of work, it is necessary to connect the power cable to the positive terminal of the battery. The minus is placed on the mass.

Conclusion

The article discusses the types of winches that can be used on the domestic UAZ 469 SUV. Models of electric lifts are determined. The pros and cons of popular models produced worldwide are analyzed.

We figured out the algorithm for assembling the platform and installing the winch on your own car. We hope that the information provided will be interesting and useful for all car enthusiasts.

We wish everyone good roads and reliable winches!

information about installing and testing winches on the UAZ 469 is available on the page of our website!

Types of winches by installation method

Winches can be stationary or removable, which are installed only when necessary. The first group is mounted on the front bumper. When using a car, the mechanism gradually becomes dirty and corrodes, which affects its performance.

Removable winches are more cost effective. Most drivers make modifications to their car so that they can use a winch in the front and rear. The mechanism will be located in the trunk, maintaining its functionality, and installed if necessary.

When choosing a winch, the driver must take into account the characteristics of the machine. After all, not every factory model will fit a specific vehicle.

Homemade winch from a starter and requirements for its production

A car winch is needed to move certain cargoes in the form of other cars, trailers, etc. It is presented in the form of a drum equipped with a mechanism for winding the cable. Such a cable is attached to a supporting object (for example, a pole). Many cars are equipped with factory accessories, but those made by yourself will be more mobile. And to attach them to the car frame, I usually use a steel rope or chain .

Before making such a winch from a starter with your own hands, consider the following:

for work, it is best to take a starter model equipped with a planetary gearbox;
The winding drum winch must have a brake mechanism, or you can install a worm gearbox with a large gear ratio. This will optimize the load on the power unit in the starter;
the body of the product must be able to withstand heavy loads, including the vehicle and its traction force.