How to change the fuel filter on a Chevrolet Cruze: photos and videos

A few words about the fuel pump

As mentioned earlier, a fuel pump is a pressure builder in a car's fuel system. This unit is always located near the tank and ensures that fuel is pumped from its cavity along the fuel paths. As a result, the fuel reaches the fuel distribution units and enters the engine.

The fuel pump of a Chevrolet Cruze has completely identical functions. The design of the unit assumes the presence of an electric pump, several sensors and a fuel mesh for primary fuel purification. Of all the elements, only the filter element needs to be replaced. If other components of the fuel pump malfunction, the part will have to be thrown out and replaced with a new one. No one is engaged in specialized repair of the part.

Signs of a fuel pump failure on a Chevrolet Cruze are:

• loss of power in the car;
• weak dynamics;
• sluggish acceleration;
• increased fuel consumption;
• Incorrect display of the fuel level in the tank on the instrument panel.

As a rule, a broken fuel pump begins to work very weakly and does not make noise as before.

General recommendations

To increase the service life of the fuel pump, you should only refuel with high-quality gasoline at proven gas stations.

It is not advisable to operate the car with a minimum level of fuel in the gas tank. At the same time, solid particles from the gas tank enter the fuel system as much as possible. The fuel pump is not completely immersed in fuel, so it cools worse and wears out faster.

When replacing a fuel pump, emergency safety precautions should be observed:

• the room where work is carried out must be well ventilated;
• the vacated hole in the tank after removing the fuel pump should be covered with plastic film or tape;
• Do not allow sparks to form during work, do not use power tools.

Replacing the fuel pump on a Chevrolet Cruze

Failure of the fuel pump does not allow the power plant to develop its intended power of 140 or 109 hp. The car's loss of dynamics is not the only problem. The car may completely stop starting. There is only one way out of the situation - to replace the failed unit.

In order to dismantle the fuel pump in a Chevrolet Cruze, it is necessary to remove the entire fuel tank, since a special hatch in the cabin under the rear seats is not provided by the car manufacturer. It is recommended to carry out the work with an assistant, since it will be very difficult to disconnect the tank alone. In order to make it easier to remove the fuel pump, the owner must take care in advance to ensure that there is as little fuel in the tank as possible. To dismantle the pump on a Chevrolet Cruze, you need to refer to the instructions given below.

• It is necessary to completely relieve the pressure in the vehicle's fuel system. To do this, you need to start the car and pull out the fuse with the number 20, which is shown in the photo below. When the car stalls, you can begin further work.

• Jack up the right side of the car. This will help keep the car balanced when removing the tank.

• Remove the fuel filler neck clamps using a screwdriver, as shown in the photo below. It is recommended to put all fasteners in a separate box to avoid installation difficulties due to loss of parts.

• Remove the bolt securing the clamps that hold the gas tank.

• Holding the tank, remove the clamps. For these purposes, it is advisable to use the help of a partner. He must hold the gas tank. Otherwise, there is a risk of damage to any element of the fuel system.

• Carefully lower the tank and unhook the remaining tubes and wires from it.

• It is recommended to clean the hatch before removing the module. This will help prevent dirt and dust from getting into the tank. Using a hammer and a small blunt metal nail, unscrew the cap clockwise as shown in the photo below.

• Carefully, without any sudden movements, pull out the fuel system filter, which is located inside the gas tank. Its dismantling is accompanied by the risk of damage to the float, which may cause the gasoline level sensor to malfunction.

• Press the latches as shown in the photo and disconnect the locking rings.

• Remove the wires, hose, connectors and gasoline level regulator.
• Carefully remove the fuel pump from the filter bowl. It is mounted on three axes, so there is a risk of damaging its body or fastenings.

• Remove the mesh and visually inspect it. If the mesh is very dirty, you can clean it with cleaning products or replace it with a new one. When installing, it must be dry and clean. A dirty mesh can cause an unstable supply of gasoline to the fuel line. Because of this, there is a high risk of interruptions in the operation of the power plant.

• Remove the fuel pump from the filter housing.

Required Tools

In order to repair the fuel pump, the car owner will need the tools listed in the table.

The process of replacing a fuel pump involves working in places that are significantly influenced by the external environment, so many elements become heavily contaminated. To clean them, it is recommended to use rags and brushes.

Features of the fuel purification system on the Chevrolet Cruze

Depending on the year of manufacture and regardless of the type of engine, the Chevrolet Cruze was equipped with either only a coarse filter (mesh), or both a mesh and a filter element.

Both of these filters are located in the same fuel module, and the module itself is located in the gas tank. The situation is complicated by the fact that the Cruise does not have a hatch in the floor of the body for servicing or replacing the fuel module . At the same time, the module contains fuel filters, a fuel level indicator sensor, a fuel pump and a pressure regulator.

When to change the fuel filter?

The instruction manual does not say a word about replacing filter elements , and service stations can charge at least 5 thousand for this work. That is why we will do everything ourselves.

Risk of untimely replacement

The filter replacement process is the same on both old and new cars. The company recommends that if any element of the fuel module fails, replace it as an assembly, but the situation with prices is as follows:

• branded module GM 135 772 30 costs at least 30 thousand rubles;
• an analogue from Bosch with article number 0580 2000 45 was estimated at 10-12 thousand;
• The Chinese module Cartridge costs 8-10 thousand.

There are several more substitutes, but their price is no less than the same 10 thousand. That is why it is easier and cheaper to replace even a filter element or a mesh with your own hands.

Fuel pump removal sequence

The main difficulty when dismantling the fuel pump in a Chevrolet Cruze is the lack of a special shaft for access to the pump from the passenger compartment. Therefore, all pump dismantling operations are possible only from an overpass or when placing the car on a lift.

The fuse serving the fuel pump is located in the engine compartment, as shown in the figure. It is safer to remove it while work is being carried out. It is even safer to remove the negative terminal of the battery.

After placing the car on the lift, the bolts must be removed. Next, you need to remove the tank mount.

After this, you need to disconnect the fuel lines and connector from the pump, and remove the gas tank.

If you do not have special equipment, you can remove the fuel pump using a small hammer and screwdriver. Particular care should be taken when doing this.

After this, you can remove the pump assembly with the filter, the fuel pump itself, the housing with the mount and the fuel level sensor.

By removing the retaining rings, you can dismantle the housing.

After this, you can dismantle the filter mesh.

Appearance and article number of the original pump.

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Symptoms of a clogged fuel pump strainer

As a rule, this happened after the car had traveled more than 60 thousand km. At the time of breakdown, many questions arise: If you have a situation in which a part has broken, then replacing the fuel pump for Niva Chevrolet, Aveo, Cruz, Lacetti and other models of this manufacturer should be carried out by specialists.

But you can avoid this waste or prevent it next time if you have already had a breakdown. The way out of the situation is to timely replace the fuel pump grid of Lacetti, Aveo and others.

So, if your car begins to work intermittently, then it is better to immediately replace the fuel pump grid in the Chevrolet Lacetti or in other models of the company. You can do this yourself, but strictly follow the rules.

Since replacing the Aveo fuel pump mesh is an unsafe process, because you will have to work with a flammable substance. You can't smoke or bring fire nearby. And at the last attempt, the axles could not stand it and broke... Well, no matter, I immediately came up with fastening 3. As it turned out, I have a slightly different fuel pump and therefore, the mesh, which I bought in advance on the advice of those who had already changed it, simply did not fit.

And the original mesh was not so dirty as to prevent the fuel pump from creating the required pressure. In existential there is a maximum of the entire glass assembled and here is its price.

Then I went to the car market with the old pump in the hope of picking it up and I did! And the most important criterion was that the pump assembly with the filter mesh should not be higher than the standard one, but I did not find this. It’s very simple, the pump assembly in a glass is located at a distance of approximately 3 mm from the bottom of the glass.

You can't put it any higher. But you can’t find one like this, the most similar options are: According to the developers, the same should apply to fuel filtration elements.

However, in practice, due to the poor quality of fuel at domestic gas stations, the mesh is often clogged with debris and requires replacement.

This happens approximately every Symptoms of a clogged fuel pump mesh Symptoms of a clogged fuel pump mesh, which acts as a fuel filter for a Chevrolet Cruze, are similar to the symptoms that indicate failure of a conventional fuel filter in other vehicles. The most common of them are: The appearance of such signs indicates that the Chevrolet Cruze mesh is clogged and needs to be replaced.

replacing the fuel pump mesh

To do this, you need to find the fuse in the fuse box that is responsible for the operation of the fuel pump and remove it. After this, start the engine and wait until it stalls. Wrap them in rags as they may contain gasoline. Now you need to unscrew the fuel pump cap itself.

Carefully, slowly, begin to turn the locking disc in a counterclockwise direction. In the Chevrolet Cruze configuration, in the place where the fuel pump is installed, there must be a special key intended for dismantling the device.

But if it is not there, then you can use improvised tools, namely a screwdriver and a hammer. When you have managed to unscrew the fixing disk, carefully remove it and pull the pump itself out of the mounting location.

On the fuel pump itself you will see connectors: On the fuel pump body you will also see four latches. They also need to be squeezed out.

After releasing the latches, use a screwdriver to pry off the top of the fuel pump. It should come off without any problems.

Replacing the Chevrolet Cruze fuel filter

We have developed this instruction especially for such users. As for the timing of replacement, it is impossible to answer unequivocally. If you refuel with low-quality gasoline, then get ready to do it more often. In particular, in practice, Russian motorists have problems with the Chevrolet Cruze filter mesh after 60 thousand kilometers.

How to disassemble the fuel pump on a Chevrolet Cruze

If you have covered this mileage and feel that the car is not driving as usual, we recommend that you inspect the fuel pump and strainer. Replacement process So, if you have decided to replace the fuel filter yourself, we suggest that you read the detailed repair manual.

If you are not confident in your abilities, then it is better to entrust this matter to the masters, but keep in mind that you will have to pay for such services. Do you want to save money? Then do it yourself! Old and new fuel filter for Chevrolet Cruze Preparation Buy how to replace a Chevrolet Cruze fuel pump prepare everything you may need when performing repair work to replace the fuel filter.

In particular, we are talking about: A new fuel filter, that is, a mesh.

It is advisable to purchase an original one from Chevrolet, but you can also buy a domestic one. Carefully remove the fuel pump from the filter bowl. It is mounted on three axes, so there is a risk of damaging its body or fastenings. Remove the mesh and visually inspect. If the mesh is very dirty, you can clean it with cleaning products or replace it with a new one. How to replace a fuel pump on a Chevrolet Cruze Installation should be dry and clean.

A dirty mesh can cause an unstable supply of gasoline to the fuel line. Because of this, there is a high risk of interruptions in the operation of the power plant. Remove the fuel pump from the filter housing. Install the new fuel pump in place of the old one and assemble everything in reverse order.

After installing the fuel pump, you need to start the engine and check the operation of the power unit. During the test run, the fuel system must ensure an uninterrupted supply of fuel to the combustion chamber. Otherwise, it is necessary to check that the pump is installed correctly. Tired of paying fines? There is an exit! Forget about fines from cameras!