Removing the headlight, replacing lamps VAZ (Lada) Kalina 1117 2004

It is important to remove the headlight correctly if you decide to replace it with a new version, adjust the light, or to improve its decorative properties. From the factory, Lada Kalina is equipped with two types of headlights from different manufacturers: Avtosvet CJSC and Bosch. Regardless of the type of device, they are attached according to the same principle. There is only one difference in lighting technology: Bosch is marked with the letters AL and is made of polycarbonate, while “Avtosvet” has a cap on the low beam lamp.

The procedure for removing and installing the headlight unit on Kalina:

If on previous domestically produced models it was possible to perform this procedure quite quickly, then on Kalina you will first need to remove the front bumper. I wrote about this in a previous article, so read this first: Removing and installing the front bumper.
After this, you will need a 13mm socket and a wrench to unscrew the bumper power beam from the side where it is needed.

The next step is to unscrew the lower headlight mounting bolts. To get to them, you need to bend the beam a little to the side and unscrew two bolts using a ratchet with a 8-mm head.

Now you can proceed to the upper bolts, there are also two of them: one for an 8-point wrench, and the second for a Phillips-head screwdriver:

And after that, you can disconnect the power plugs from Kalina’s front headlight: one of which is responsible for lighting, and the second for adjusting the height of the light beam. The electrical adjustment plug is secured with a latch, which must first be bent.
We take the body with both hands and remove it from the seat.

The main reasons for replacing and adjusting headlights

Replacing a headlight is one of the activities after which it is impossible to do without adjusting the lighting fixtures, since the light must be properly dispersed. Headlight leveling plays a decisive role in improving driving safety. Therefore, knowing how to replace front or rear lights is only half of the whole replacement process, where an important role is also played by how to adjust new headlights correctly.

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With the right approach, the process of replacing headlights is not difficult. It is important to follow the exact sequence of actions when disassembling and assembling the flashlight.

Broken headlight mount

This problem occurs in most cases due to traffic accidents. In this case, this problem can be eliminated by gluing the headlight mounts or replacing it with a new headlight.

Replacing the previous headlight (removal and installation)

How to remove a headlight on a Priory. Video review and visual repair guide.

Polishing

After a run of 100 thousand km. On Priora, quite often the headlights begin to become cloudy and yellow, which leads to their unsightly appearance and ages the car. In this case, you can restore the headlights using regular polishing.

As you can see, for all reasons for headlight breakdowns, they must be dismantled.

Below are step-by-step instructions for removing a headlight from a LADA Priora car.

How do you remove headlights?

The lighting system in Kalina includes:

glass or polycarbonate;
frame;
lamp plugs;
the lamps themselves;
reflectors;
wiring;
decorative inserts.

To replace and adjust the headlights, most often you have to remove the front bumper. Only after this all the screws from below, as well as from above, will become more accessible. Once they are dismantled, you can remove the headlight itself, having first removed all the wires and pads.

But not every car owner has enough experience to dismantle the entire bumper. In addition, a common problem is the lack of time to change the entire lighting system. That is why replacing lighting without complete dismantling is considered more popular.

To disassemble the headlight with your own hands, you need to prepare the following tools:

one key for 8 and one for 10;
Phillips and flathead screwdrivers;
new lighting system component.

To modernize the lighting on Kalina, you need to take the following actions:

Remove the air filter housing and the special coolant unit.
Remove the PTF plug using a screwdriver.
Using a 10mm wrench, unscrew the bolt located underneath the headlight.
Remove the bolts located on top of the light blocks. They are located near the radiator. In this case, you need to use the key 8.
Remove the screw that secures the light to the car's fender using a large Phillips screwdriver.
Rotate the light block so as to move the part near the radiator a little closer to the car engine. This will allow you to remove the fasteners located below from their seats.
Remove the lower iron fasteners. To do this, you need to unscrew several bolts with a short head.
Remove the headlight by pulling it towards you. Try not to damage the varnish layer, because the lamp is located next to the wing and bumper.

Knowing how to disassemble a headlight, installing another device with your own hands will not be difficult. Install a new headlight by performing the steps in reverse order. Now all that remains is to figure out how to adjust the headlights so that the light from them is directed correctly and illuminates not only the road, but also shines on the sides of the car.

How to install a headlight correctly

When installing a new part, use the reverse order of dismantling:

Attach the plug with wires to the new spare part.
Install it into the bracket.
Insert the light into the car body.
Tighten all the bolts that secure the headlight to the car body.
Reinstall the decorative radiator grille.

If you removed the bumper, then it must be returned to its place, also using the reverse dismantling procedure.

The procedure for dismantling the lights

You should know that the Lada Kalina 1118 flashlight system consists of:

housings;
glass (polycarbonate);
lamps;
reflector;
wiring;
lamp plugs;
decorative inserts (masks).

As for the ease of removal and subsequent replacement of the lamp on the 1118 model, the process usually involves removing the front bumper. After this, the screws on the top and bottom of the lighting fasteners become accessible. After dismantling them, you can immediately remove the headlight unit, not forgetting to first remove the blocks with wires.

Removing the front optics

However, not all car enthusiasts have a lot of time to replace the lighting system or experience in removing the bumper. For this reason, a more popular method is to change the Kalina headlight without removing the bumper.

To do this you will need to use:

key for 8 and 10;
a set of screwdrivers (flat and Phillips);
new lighting system component.

Set of tools

In order to adjust the block lighting on the Lada. You will need to complete the following steps:

Remove the air filter housing, as well as the coolant unit.
Remove the PTF plug using a screwdriver.
Unscrew the bolt on the lower fastener of the lighting component using a 10mm wrench. Insert your hand into the PTF hole.
Remove the bolts located on the upper fastener of the light block component. They are located closer to the radiator. Use the key at 8.
Unscrew the screw securing the product to the car fender using a large Phillips screwdriver.
Expand the Lada Kalina headlamp so as to move the part closest to the radiator closer to the car engine. This measure will allow you to remove the lower fasteners from the seat.
Remove the lower iron fasteners of the headlight. To do this, you will need to remove a couple of bolts with a short head.

Removing the headlight on Kalina

Remove the car light by moving towards you. At the same time, try not to damage the paint layer, since during dismantling the lamp will be located as close as possible to the bumper and fender.

After this, you can install a similar device in reverse order.

How to remove a headlight on a Lada Priora with your own hands: video instructions

From time to time, any parts of the machine need to be removed, disassembled, cleaned, replaced, etc. All these manipulations can be done with your own hands, given that there are a lot of articles on this topic and video instructions on the Internet.

If we talk about headlights, they are often removed for the following reasons:

In all cases, it is important to perform the operation correctly, otherwise some mechanisms may be damaged, causing the headlight to stop lighting. It’s possible to remove both the front and rear lights with your own hands if you know the technique and act consistently.

Disassembling lanterns

To disassemble headlights of any brand on a Lada, you will need:

hair dryer (household or industrial);
flat screwdriver;
stationery knife.

To separate glass or polycarbonate, you will need to remove the material's fastening brackets. After this, heat the sealant that holds the glass or polycarbonate in place with a hairdryer. Next, the softened sealant can be cut off. This makes it possible to remove the glass with a flat screwdriver.

Education: secondary specialized. Specialty: car mechanic. Professional diagnostics, repair, maintenance of passenger cars of foreign production 2000-2015. Extensive experience working with Japanese and German cars.

Rules for replacing headlights

key to 10;
Phillips screwdriver.

The taillights are removed using the same principle. First, disconnect the wires from the battery terminal, after which you need to remove the trunk trim behind the lighting element. Then you need to release the latch and disconnect the rear harness block from the wiring that connects the rear lights. Having unscrewed the fastener, you need to move the upholstery away from the side of the last element that is being replaced, then remove the wiring and remove the headlights. Installation, as in the case of the front lights, is carried out in the reverse order.

Replacing headlights LADA Kalina

Required tool : Phillips screwdriver, wrench or 8-mm socket.

To remove Kalina's headlight, press the latches and disconnect the wire blocks from:

connector on the headlight housing;
turn signal lamp socket (shown by arrow).

Remove the front bumper (see “Removing the front bumper”).

We unscrew the screw of the upper fastening of the headlight unit with a Phillips screwdriver. Unscrew the 3 bolts securing the headlight unit (shown by arrows) and remove it.
The headlamp housing is marked “RE” on the right, and “LE” on the left.
If you need to replace the headlight glass, use a screwdriver to pry up and remove the six spring brackets that press the lens to the headlight seal.
Remove the headlight glass and seal.

Installing the headlight is done in reverse order.

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How to change a headlight bulb

Open the hood and locate the socket on the back wall of the headlight housing. Disconnect the plug with wires from the cover, remove the cover block. The spent light bulb is easy to remove. A new one is screwed in its place. Since you will need to wear gloves when replacing a fog light bulb, prepare them in advance. It is unacceptable to touch a halogen lamp with bare hands. Otherwise, due to the traces of dirt left behind, it will quickly fail. Then follow the reverse installation instructions.

The method for changing a light bulb depends on the car model. In some cases, you will need to remove the headlight from the car. The most difficult ones involve removing the radiator grille and front bumper.

Prepared by site specialists: https://avto-optika.by/

Lighting system design

Optics for Kalina are manufactured at two factories:

Bosch;
JSC "Avtosvet"

Both types of optics have excellent characteristics and provide high-quality illumination of the road. You can recognize Bosch products by the missing cap on the lamp in the near module, as well as by the AL code on the glass.

The headlight design of the Lada Kalina is no different from most cars. The flashlight has low and high beam modules, blocks with turn signals and side lights. In the new Kalina body, the dimensions also play the role of running lights.

The following lamps are used in Kalina optics:

low – H7, 55W;
long range – H1, 55W;
direction indicators – PY21W, 21W;
Dimensions – W5W, 5W.

Light elements from the dimensions fit into the license plate lighting module on the trunk lid. Since 2013, modernized optics have been installed in Kalina, where part W21/5W is responsible for the clearance and daytime light. The fog lamps are equipped with H11 lamps with a power of 55W.

Which optics is better to choose

While using the machine, the lights are subject to sudden temperature changes, impacts from stones and small grains of sand. These factors negatively affect glass, reducing its transparency, worsening light characteristics.

High-quality headlights that meet safety requirements are installed from the factory. Unofficial replacements are equipped with xenon lenses, “angel eyes” and modified reflector geometry. These lights look beautiful, but wear out faster due to poor quality materials and can fog up in humid weather.

When choosing new optics, it is better to trust the official ones. When purchasing, it is important to clarify the modification of the body and the year of manufacture of Kalina. Depending on the configuration, there are darkened masks or improved lighting characteristics.

Low and high beam optics

Depending on the body type, Kalina has different parts installed:

sedan, hatchback – standard optics;
sport, station wagon - are equipped with a more elongated reflector with an increased area to increase the lighting area by 20%.

To connect improved optics to Kalina, you do not need to lay additional wires or change contact connectors. The optics are no different in mounting points and shape.

When purchasing flashlights, you should pay attention to original parts with improved performance. This will improve the characteristics of the beam without interfering with the wiring or altering the standard fasteners.

Fog lights

When buying new PTFs, it is better to choose from original parts. Standard lights are equipped with durable glass and a high-quality reflector that directs the beam in accordance with GOST.

Fog lights for Kalina are produced by:

Bosch;
"Kirzhach".

The models differ in the shape of the glass, but there is no difference in quality. The headlights are connected to the standard wiring and installed in the mounts on the bumper. There are no fog lights in the basic trim levels. To connect them, you will have to additionally purchase a button for the interior, a PTF relay, and remove the bumper plugs.

In stores you can find modernized flashlights with lenses for gas-discharge lamps or LED modules. Such products are not certified for use in Kalina because they do not meet transport safety requirements. For such parts you can receive a fine and an order to eliminate the malfunction within 10 working days.

Features of headlights

As standard, Lada Kalina headlights are combined into blocks, which are divided into three sections, providing:

low beam;
side and main beam;
turn indicator.

When turning on the low beam, only low beam bulbs are used. If you turn on the high beam lighting, a complex consisting of high beam and low beam lighting at the same time lights up, each with a power of 55 W. At the front of each section of indicators there are specialized transparent lenses.

The turn signals glow orange and have a power of about 20 watts.

The headlights are adjusted using a specialized corrector. The electric headlight corrector has an electromechanical drive. The standard adjustment system contains a device mounted directly on the dashboard itself and a specialized wire that connects the electrical wires in the headlights. To adjust the electric headlight corrector, you will have to disassemble them.

Replacement or removal of the lighting system occurs for various reasons. Among the most common are:

headlight tuning;
installation of a new kit instead of the old one;
need to adjust the electric headlight leveler.

Before removing a headlight when it needs to be replaced, it is advisable to identify the company that manufactured the part. To do this, you need to carefully examine the glass. If the AL symbols are present on it, this lighting complex was manufactured by Bosch.

Some headlight models from this manufacturer are made of polycarbonate and do not have a low beam lamp cap. If the lamp used for low beam in a polycarbonate headlight is equipped with a cap, it is most likely made.

Preparatory stage

It should be noted right away that it is very difficult to reach the headlights in the Lada Kalina. Installing a new low beam bulb is almost impossible by touch.

To make the installation process as simple as possible, you should remove all excess in the headlight area. Please note that replacing the low beam bulb on a Lada Kalina should only be done when the power is turned off. Otherwise it may not be safe. After completing all the preparatory work, you can begin the process of replacing the lamp.

If you are not sure that you will correctly replace the old low beam lamp with a new one on your Lada Kalina, it is better to contact specialists at a service station.

How do Kalina lighting devices work?

Regardless of the type, the headlights on Kalina have the same design. Each lamp has three sections for lamps with different light levels:

further;
near;
dimensional (also rotating).

To activate the low beam, you need your own lamps, and when switching to high beam, both units work at once with a power of 55 W. To make the light wave stronger, manufacturers use special diffusers, transparent in the center in each section. The block of side lights and direction indicators differs in color (orange) and power - the bulbs produce only 20 W.

In order to adjust the light, it is necessary to use a corrector on an electromechanical drive. To use it, you will have to completely disassemble the headlight. The corrector is a device on the instrument panel associated with an electromechanical drive. Due to this, the wires of the light source are connected.