Loosen bolt 1 by two to three turns.
Unscrew the adjusting bolt 2, loosen the belt tension and remove it.
If there are cracks, rubber delamination, tears, dirt deposits between the ribs, etc., replace the belt.
If there is dirt or damage, clean or replace the pulleys.
If it is necessary to remove the tensioning device, unscrew the three bolts 3, and to make it easier to unscrew the bolt under the roller, move the roller up.
1. Place the belt on the crankshaft pulley.
2. Place the belt on the water pump and generator pulleys.
3. After this, put the belt on the tension roller.
After installing the belt, adjust its tension.
With correctly adjusted tension, the belt should bend by 15 mm when a force of 8 kgf is applied in the middle between the generator and water pump pulleys.
Belt tension is adjusted by moving the tension roller.
1. Loosen bolt 1.
By tightening or unscrewing bolt 2, adjust the belt tension. Tighten bolt 1.
2. Check the belt deflection.
Details in pictures:
Replacing and adjusting the tension of the accessory drive belt
Use a 12mm wrench to loosen the bolt securing the tension roller (for clarity, the engine radiator has been removed).
We loosen the belt tension by turning the tension roller bolt counterclockwise with a key “10”
Remove the belt from the pulleys
Installing a new belt.
By rotating the tension roller bolt, we achieve a belt deflection of 15 mm under a load of 8 kgf applied in the middle of the horizontal drive branch (between the generator and pump pulleys).
Tighten the tension roller mounting bolt.
Timing chain ZMZ-405: do-it-yourself replacement - AutoExpert
The dream of our fathers and grandfathers is the Volga. Recently, an old friend of mine visited us in his favorite GAZ 31105. The appearance of extraneous noise from the timing drive, as well as increased consumption and poor throttle response, condemns the timing chains. So, GAZ 31105, engine 406 - timing chain replacement.
Replacing the tension pulley and accessory drive belt tensioning mechanism
We loosen the tension of the drive belt.
Completely unscrew the tension pulley bolt.
Remove the pulley from the tensioner axle.
If necessary, use a socket wrench or a 12mm socket to unscrew the three bolts securing the tensioner
Remove the tensioner mount from the engine
We install the tensioner and pulley on the engine in the reverse order, and then tighten the belt.
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The Gazelle alternator belt is an integral element of the car mechanism. If it fails - it is torn or worn out, it must be replaced.
First of all, you need to purchase high-quality components - preferably imported ones. This way you will reduce the likelihood of the next break to a minimum.
It is best to install the belt while wearing gloves to avoid damaging your hands - since there are a lot of sharp corners in the generator belt area.
So, follow the following instructions.
1. Remove the front panel of the Gazelle and the radiator trim.
2. Using a 12mm socket, unscrew the bolts on both sides of the pedal.
3. Using a 10mm socket, remove the bolt located under the hood lock. To remove the grille, you must also remove the two bottom bolts.
4. The grille together with the panel must be placed at a distance allowed by the locking cable.
5. Using a 12mm wrench, loosen the belt tensioner screw. Using a wrench, slightly move the Gazelle generator towards the engine. The belt is now loose.
6. Loosen the tensioner pulley nut and its nut. Move the roller towards the engine and remove the belt.
7. The water pump belt is removed in the same way.
8. Install new belts and tension them.
9. Replace the front panel and radiator grill when all work is completed.
Thus, you can quickly and easily replace the belt on the Gazelle 405. However, if you have any doubts about the possibility of replacing the belt yourself, contact the Alfa Auto service. Our specialists have the experience and enough knowledge to qualitatively replace any part of the Gazelle.
Belt GAZ-3302 generator ZMZ-40524 EURO-3 without power steering RUBENA
Installing a generator belt on a gazelle 405 engine
The generator belt of the Gazelle Business car is responsible for transmitting engine rotation to its auxiliary units. Some devices are capable of driving several mechanisms at once.
The drive belt can drive the pump, hydraulic power steering pump, various compressors, and even the alternator. In order for all of the above mechanisms to work smoothly and uninterruptedly, it is necessary to promptly replace the part and, if necessary, adjust its tension. In today’s article we will look at: where the Gazelle Business generator belt is located, signs of wear, dimensions, diagram and step-by-step installation instructions. Well, let's get started.
Alternator belt location Gazelle Business
The alternator belt on the Gazelle Business is located under the hood in the front of the car! As shown in the screenshot
Finding it is quite simple, so I will not focus my and your attention on this point.
Gazelle Business - signs of wear on the alternator belt
In order to find out how worn the alternator belt on a Gazelle Business is, it is enough to carry out a visual inspection of it. If you notice:
- Tears
- Surface peeling
- Mechanical damage, etc.
So don’t put off replacing the drive belt, but replace this consumable immediately.
Signs of wear on the alternator belt Gazelle Business
Alternator belt size Gazelle Business
Gazelle Business, just like any other domestically produced car, has a lot of inconveniences, for example, the alternator belt installed from the manufacturer's factory under the marking: 8PK 2155 or 8PK 2166 is small in size, so when replacing it it is almost impossible to put it in place!
New Gazelle Business alternator belt marked 8PK 2190
For Gazelle Business, we recommend installing a DAYCO alternator belt labeled 8PK 2190, which fits just perfectly in size and is of excellent quality.
Installing an alternator belt on a Gazelle Business step-by-step instructions
In order to replace the alternator belt on a Gazelle Business, you will need to follow the following step-by-step instructions:
- Use a ratchet to turn the drive belt through the generator pulley.
- We hook the belt on the pump pulley from the engine and rotate the generator pulley clockwise with a ratchet:
- We intercept after a slight slip of the belt and continue to gradually rotate the generator pulley:
- We pry off and remove the old alternator belt
- We pass the belt along all the rollers, put it on the pulleys in all the streams! We leave only the pump pulley uncovered. We don’t touch the tensioner at all, and what’s the point, its travel is small and does not allow you to put the belt on freely.
- We take a screwdriver and use it to tighten the belt onto the pump pulley! And gradually rotate the ratchet clockwise! It is important that the lower edge of the belt jumps over the protruding center of the pump pulley:
- The main thing is to hold the screwdriver and not let go until the belt wraps around the pulley!
- You can not remove the radiator and just remove and put on the belt normally. The only thing is that if the belt is being replaced, it is more difficult to throw it through the impeller and that’s it.
How to tension a Gazelle Business alternator belt
Another important point that I would like to draw your attention to is tensioning the alternator belt ! In order to do this job we will need:
- The first step is to immediately dismantle the front panel and radiator trim. There is not much space under the hood and it is better to make your working conditions as easy as possible. Using a 12mm wrench, unscrew a pair of bolts on both sides of the panel and using a 10mm wrench, unscrew one bolt directly under the hood lock. The decorative grille is fastened with two more bolts from below.
How to tension a Gazelle Business alternator belt
How to loosen the alternator belt on a Gazelle Business
In order to loosen the alternator belt on a Gazelle Business car, follow the procedure that I described above in the part about tensioning the drive belt. One difference is that we loosen rather than tighten the belt tensioner screw.
source
Removing and installing the ZMZ-406 engine generator belt
Loosen bolt 1 by two to three turns.
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Read more: Steering rod puller MAZRepair if the alternator belt breaks on a Gazelle, Sable | ZMZ 405 euro3
First you need to check the alignment of the pulleys and blah blah.
Replacing the timing belt on a gazelle 405 euros 3
in fact, it is preferable to use high-temperature grease for the roller bearing, lithol is difficult...
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How to replace a belt on a gazelle 405 engine
Generator
"Gazelle" and its malfunctions.
Installing a generator on a Gazelle
.
How to change the generator on a Gazelle?
The electrical equipment of this car is made according to a single-wire circuit: the negative terminals of devices and equipment are connected to “ground” - the body and other car mechanisms that play the role of a second drive. The on-board network of the Gazelle is equal to the nominal voltage of 12V constant current. Toyota Corolla alternator belt replacement.
To turn on the electronic circuit, use the ignition switch, which consists of a contact drive and an anti-theft lock. When the engine is not running, all electronic consumers take power from the battery, and when the engine is running, power is supplied from the alternator.
While the element is working, the battery is charged, and the on-board circuit is powered through two fuses.
The lighting circuit is equipped with a 40 A fuse, and the circuit for additional equipment and devices is armed with a 60 A fuse. They are located in the fuse box, which is installed in the engine compartment. Also, the circuits of all consumers are protected thanks to additional fuses with the lowest current response. They are located under the dashboard on the driver's side.
Generator
"Gazelle" is a synchronous three-phase machine with electrical excitation and is designed to convert rotational motion into electronic energy.
The car is equipped with models 2502.3771 or 9422.3701, the power of which is about 1000 W. installation of the generator on the Gazelle
is carried out using a mounting bracket on the right side of the unit. It is driven by a cone-shaped belt from the crankshaft ratchet. It works in tandem with a built-in voltage regulator Y212A11E, which maintains the output voltage in this operating mode.
Possible faults
If the Gazelle generator malfunctions, the operation of all electrical devices is disrupted, and the battery is not recharged. A special indicator on the dashboard informs the driver about the breakdown of this part. With such a malfunction, starting the engine and moving the car is still possible, but until the battery is completely discharged. It is impossible to drive such a car in the usual way.
The main malfunctions of the generator include the following: violation of the integrity of the charging circuit wires, failure of bearings, damage to the diode bridge, short circuit of the stator winding, breakdown of the voltage regulator, wear of slip rings, excess wear of brushes.
generator , like any car mechanism, can have both mechanical and electronic damage. Therefore, both the method of repairing the breakdown and the types of operations are different.
Mechanical damage includes wear and damage to rolling bearings, springs, damage to the integrity of the housing, pulley and drive belt.
Faults that are called electrical include breakage of the stator winding, cracks and wear of brushes, breakdown of the relay regulator, melting of the insulating coating of the turns, and interturn short circuits.
In case of any of these types of breakdowns, the generator
The car does not fully perform its functions or completely fails, which affects the operation of all electronic devices and the engine as a whole.
Causes of malfunctions
Normal corrosion, wear and moisture can cause a variety of problems. Replacing the belt tensioner gazelle zmz 405 - . Mechanical breakdowns often occur due to prolonged use of the vehicle and material fatigue, the use of low-quality materials in the manufacture of the generator, non-compliance with the operating conditions of the product and disruption of normal operating conditions, under the influence of external factors such as dust, moisture, elevated temperatures and salts.
How to remove the generator on a Gazelle?
Now let's consider the issue of dismantling. When carrying out repair operations on a Gazelle , removal of the generator must be carried out in accordance with all technological instructions and follow safety rules when carrying out work. If the car engine is hot, you need to let it cool down to avoid the possibility of getting burned.
Replacing the belt tensioner gazelle ZMZ 405
in fact, it is preferable to use high-temperature grease for the roller bearing, lithol sklo.
Repair if the alternator belt breaks on a Gazelle, Sable | ZMZ 405 euro3
First you need to check the alignment of the pulleys and blah blah.
If there is a malfunction of the generator, it is removed from the car engine and diagnostic and repair operations are carried out. To do this, you can contact service workshops or carry out repairs yourself. Many car enthusiasts who encountered this problem for the first time are wondering how to change the generator
on the Gazelle. The operation of removing and installing this part is not a complex technological or repair process, and can be done at home. To do this you will need a standard set of tools.
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SJRacing - tuning components for your car
Loosen bolt 1 by two to three turns.
Unscrew the adjusting bolt 2, loosen the belt tension and remove it.
If there are cracks, rubber delamination, tears, dirt deposits between the ribs, etc., replace the belt.
If there is dirt or damage, clean or replace the pulleys.
If it is necessary to remove the tensioning device, unscrew the three bolts 3, and to make it easier to unscrew the bolt under the roller, move the roller up.
1. Place the belt on the crankshaft pulley.
2. Place the belt on the water pump and generator pulleys.
3. After this, put the belt on the tension roller.
After installing the belt, adjust its tension.
With correctly adjusted tension, the belt should bend by 15 mm when a force of 8 kgf is applied in the middle between the generator and water pump pulleys.
Belt tension is adjusted by moving the tension roller.
1. Loosen bolt 1.
By tightening or unscrewing bolt 2, adjust the belt tension. Tighten bolt 1.
2. Check the belt deflection.
Details in pictures:
